EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 10 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 ´/ 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,25 / 0,30
boline S – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 MPa 0,25
K200 16 kg 1 500 MPa 0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 1000 MPa 0,20 / 0,25
B16 16 kg 1 1000 MPa 0,20 / 0,25
K250 25 kg 1 1000 MPa 0,20 / 0,25

cobracut® – For conical cuts

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 500 MPa 0,20 / 0,25
B8 8 kg 2 500 MPa 0,20 / 0,25
B16 16 kg 1 500 MPa 0,20 / 0,25
K250 25 kg 1 500 MPa 0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 900 MPa 0,15
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
K355 45 kg 1 900 MPa 0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,20 / 0,25 / 0,30
K355 45 kg 1 900 MPa 0,30

megacut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
P5 5 kg 2 900 MPa 0,15 / 0,20 / 0,25
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,25
P5 5 kg 4 900 MPa 0,25
P10 10 kg 2 900 MPa 0,25
P15 20 kg 1 900 MPa 0,25

topas® plus H – High-performance wire for Makino machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 800 MPa 0,20 / 0,25 / 0,30
B16 16 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K250 25 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K355 45 kg 1 800 MPa 0,25 / 0,30 / 0,33
P5 5 kg 4 800 MPa 0,20 / 0,25 / 0,30
P10 10 kg 2 800 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 800 MPa 0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 500 MPa 0,25 / 0,30 / 0,33
B16 16 kg 1 500 MPa 0,25 / 0,30 / 0,33
K250 25 kg 1 500 MPa 0,25 / 0,30 / 0,33
K355 45 kg 1 500 MPa 0,30 / 0,33
P10 10 kg 2 500 MPa 0,25 / 0,30
P15 20 kg 1 500 MPa 0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 520 MPa 0,25
B8 8 kg 2 520 MPa 0,25 / 0,30
K125 3,5 kg 4 520 MPa 0,25
K250 25 kg 1 520 MPa 0,25 / 0,30
K355 45 kg 1 520 MPa 0,25 / 0,30
P5 4 kg 4 520 MPa 0,25 / 0,30
P10 10 kg 2 520 MPa 0,25 / 0,30
P15 20 kg 1 520 MPa 0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type Länge VPE coil Available tensile strength Dimensions
BK100 5000 m 1 2400 MPa 0,05 / 0,07
BK100 10.000 m 1 2400 MPa 0,05 / 0,07
B4 20.000 m 1 2400 MPa 0,07 / 0,10
B4 30.000 m 1 2400 MPa 0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 10.000 m 1 1000 MPa –
B4 20.000 m 1 1000 MPa 0,07 / 0,10
B4 30.000 m 1 1000 MPa 0,07 / 0,10
B4 60.000 m 1 1000 MPa 0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 20.000 m 1 1200 MPa 0,07 / 0,10
B4 30.000 m 1 1200 MPa 0,07 / 0,10
B4 60.000 m 1 1200 MPa 0,10

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation Machine type bunol Chemo Mann + Hummel
Filter Paper star

 Makino
Sodick		 0311003
Dimensions:: Ø 260 x 46 x 280 mm
Filtration rating: 3 – 5 µm
Filter surface: 5,1 qm
Flow direction: from outside to inside
Differential pressure: max. 2,5 bar
Connection: Center pipe
Model: Paper star
Weight: 2,9 kg
Packaging unit: 2 piece/s		 – –
plate filter

 Charmilles
Agie
Hansen
OPS Ingersoll		 0311005
Dimensions: Ø150 x 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Connection: Center pipe
Model: plate filter
Weight: 2,3 kg
Packaging unit: 6 piece/s		 EM 114/5
Original Chemo-Filter, Made in Germany
Dimensions: Ø150 x Ø 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Model: Metal
Weight: 2,4 kg
Packaging unit: 6 piece/s		 –
Filter Paper star

 Charmilles
Agie
Chmer		 0312201
Dimensions: Ø 150 x 31 x 355 mm
Filtration rating: 15 µm
Filter surface: 1,9 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper star with Handle
Weight: 1 kg
Packaging unit: 6 piece/s		 EM 204/15
Original CHEMO-Filter, Made in Germany
Dimensions: Ø150 x Ø31,5 x 365 mm
Filtration rating: 10-15 µm
Filter surface: 2,20 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: Paper Star Filter
Field of application: Wire- and Sparkerosion
Packaging unit: 6 St. per carton		 –
Filter Paper star

 Charmilles
Agie
Japax		 0312208
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 3 – 5 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 0312208C (EM 1204 K/5)
Made in Germany
Dimensions: Ø 150 x 32 x 375 mm
Filtration rating: 5 µm
Filter surface: 3,03 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
Field of application: Wire- and Sparkerosion
Packaging unit: 4 piece/s		 H15190/16
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 3-5 µm
Filter surface: 3,1 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,8 kg
Packaging unit: 4 St. per carton
Filter Paper star

 Charmilles
Agie
Seibu		 0312209
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 10 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 EM 1204 K/10
Original CHEMO-Filter, Made in Germany
Dimensions: Ø 150 x Ø 31,5 x 375 mm
Filtration rating: 10 µ
Filter surface: 2,97 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: metal free, Plastic version
Weight: 1 kg
Packaging unit: 4 St. per carton		 H15190/10
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 10 µm
Filter surface: 2,8 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,7 kg
Packaging unit: 4 St. per carton
Filter Senkerosion Mitsubishi

 Mitsubishi Senkerosion 0311004
Dimensions: Ø300 x 300 mm, Connection G3/4″ N3-AL inklusive
Filtration rating: 10 µm
Filter surface: 7,54 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 2 piece/s		 EM 174/5
Original Chemo-Filter Made in Germany
Dimensions: Ø300 x 300 mm, Connection G3/4″ F61
Filtration rating: 5 µm
Filter surface: 6,62 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 1 St

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

SPARE PARTS

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Sodick Description HGH Item No.
2070070 O-Ring S22 Sodick 2401225
2070129 O-Ring S26 Sodick 2401224
2070132 Seal Sodick 2466148
2090373 Cam Follower Sodick 2466174
2994856 Nozzle AWT FJ NS Sodick 2466045
3031793 Wiper Sodick 2466024
3031883 Seal Spring Sodick 2466171
3031971 Ring Teflon Sodick 2466170
3031980 Wiper Spring Sodick 2466035
3050047 Pulley Ceramic without groove Ø 25 mm Sodick 2466100
3050098 Pulley E Ø 25 mm Sodick 2466103
3050105 Pulley Sodick 2466040
3050131 Pulley E Ceramic 2 mm groove Ø 25 mm Sodick 2457201
3050812 Ceramic pulley E-set Ø 32 mm Sodick 2457202
3051534 Urethane Pulley upper Ø 100 x ID 10 x 22 mm Sodick 2466149
3052461 Bearing & Wave washer Set Sodick 2401226
3052772 Pulley Ceramic C 22 x 70 mm Sodick 2466107
3052979 Pulley 40 x 19 x 20 mm Sodick 2466155
3052992 Pulley Ceramic C 24 x 70 mm Sodick 2466104
3053081 Aspirator Nozzle B Acryl Sodick 2466020
3053082 Aspirator Nozzle C Acryl Sodick 2466041
3054274 Felt A Sodick 2466153
3054275 Felt B Sodick 2466154
3054678 Urethane Tension Pulley upper Ø100xØ19×20 Sodick 2466156
3080046 Sapphire Guide split upper & lower Ø0,11 mm Sodick 2401403
3080047 Sapphire Guide split upper & lower Ø0,21 mm Sodick 2401407
3080051 Sapphire Guide split upper & lower Ø0,12 mm Sodick 2401404
3080053 Sapphire Guide split upper & lower Ø0,16 mm Sodick 2401405
3080055 Sapphire Guide split upper & lower Ø0,17 mm Sodick 2401406
3080058 Sapphire Guide split upper & lower Ø0,22 mm Sodick 2401408
3080061 Sapphire Guide split upper & lower Ø0,27 mm Sodick 2401410
3080062 Sapphire Guide split upper & lower Ø0,31 mm Sodick 2401411
3080063 Sapphire Guide split upper & lower Ø0,32 mm Sodick 2401437
3080065 Guide C AWT upper Ø 0,80 mm Sodick 2401415
3080069 Guide D AWT upper Ø 0,32 mm Sodick 2401604
3080178 Isolation plate upper 66 x 50 x 16 mm Sodick 2457613
3080210 Sapphire Guide AWT upper & lower Ø 0.11 mm Sodick 2401601
3080211 Sapphire Guide AWT upper & lower Ø 0.12 mm Sodick 2401605
3080213 Sapphire Guide AWT upper & lower Ø 0.16 mm Sodick 2466152
3080214 Sapphire Guide AWT upper & lower Ø 0.17 mm Sodick 2466176
3080219 Sapphire Guide AWT upper & lower Ø 0.21 mm Sodick 2401609
3080220 Sapphire Guide AWT upper & lower Ø 0.22 mm Sodick 2401610
3080222 Sapphire Guide AWT upper & lower Ø 0.255 mm Sodick 2401612
3080223 Sapphire Guide AWT upper & lower Ø 0.26 mm Sodick 2401611
3080225 Sapphire Guide AWT upper & lower Ø 0,31 mm Sodick 2401614
3080229 Sapphire Guide AWT upper & lower Ø 0,40 mm Sodick 2401212
3080238 Diamond guide upper & lower Ø 0.12 mm Sodick 2401505
3080240 Diamond guide upper & lower Ø 0.16 mm Sodick 2401507
3080241 Diamond guide upper & lower Ø 0.17 mm Sodick 2401508
3080244 Diamond guide upper & lower Ø 0,21 mm Sodick 2466164
3080245 Diamond guide upper & lower Ø 0,22 mm Sodick 2466172
3080247 Diamond guide upper & lower Ø 0,255 mm Sodick 2466175
3080248 Diamond guide upper & lower Ø 0,26 mm Sodick 2401506
3080249 Diamond guide upper & lower Ø 0,27 mm Sodick 2401512
3080250 Diamond guide upper & lower Ø 0,31 mm Sodick 2401213
3080251 Diamond guide upper & lower Ø 0,32 mm Sodick 2401222
3080301 Power feed contact upper & lower 10 x 8 x 30 mm Sodick 2306650
3080303 Power feed contact upper & lower 12 x 20,6 mm Sodick 2306619
3080307 Power feed contact upper 12.5 x 14 x 11.7 mm Sodick 2306611
3080308 Power feed contact upper 12.5 x 14 x 11.7 mm Sodick 2306612
3080311 Power feed contact lower 12.5 x 19 x 11.6 mm Sodick 2306620
3080312 Power feed contact lower 12.5 x 19 x 11.6 mm Sodick 2306621
3080314 Power feed contact upper 18 x 14 mm Sodick 2306614
3080316 Power feed contact lower 18 x 10 mm Sodick 2306610
3080318 Power feed contact upper 16×10 mm Silver Tungsten Sodick 2306613
3080318 Power feed contact upper 16×10 mm Tungsten Carbide Sodick 2306615
3080320 Power feed contact upper & lower 12 x 20,6 mm Sodick 2306618
3080324 Power feed contact upper 14x11x12 mm Silver Tungsten Sodick 2306616
3080358 Water nozzle lower & upper Sodick 2466036
3080374 AWT Pipe L=285 für AWT 0,7 – 2,0 Sodick 2457500
3080375 AWT Pipe L=285 für AWT 1,0 – 2,0 Sodick 2457501
3080593 Adjustment Nut lower & upper Sodick 2466038
3080629 Sapphire Guide split Ø0,26 mm Sodick 2401409
3080696 Spring for AWT Belt 6.35 x 17.8 Sodick 2401995
3080711 AWT Slide Belt 335 mm AWT Sodick 2401996
3080982 Diamond guide upper & lower Ø 0,22 mm Sodick 2401208
3080990 Diamond guide lower Ø 0,26 mm Sodick 2401209
3080991 Diamond guide upper & lower Ø 0,31 mm Sodick 2401211
3080998 Diamond guide upper & lower Ø 0,11 mm Sodick 2401203
3080999 Diamond guide upper & lower Ø 0,16 mm Sodick 2401205
3081000 Diamond guide upper & lower Ø 0,21 mm Sodick 2401207
3081015 Diamond guide upper & lower Ø 0,12 mm Sodick 2401204
3081016 Diamond guide upper & lower Ø 0,17 mm Sodick 2401206
3081017 Diamond guide upper & lower Ø 0,27 mm Sodick 2401210
3081018 Diamond guide upper & lower Ø 0,32 mm Sodick 2401412
3081136 Diamond guide upper & lower Ø 0,21 mm Sodick 2401525
3081137 Diamond guide upper & lower Ø 0,22 mm Sodick 2401520
3081138 Diamond guide upper & lower Ø 0,26 mm Sodick 2401620
3081139 Diamond guide upper & lower Ø 0,31 mm Sodick 2401625
3081420 Diamantührung upper & lower Ø 0,155 mm Sodick 2401443
3081423 Diamond guide upper & lower Ø 0,255 mm Sodick 2401221
3081594 Water nozzle upper & lower Ø 5 mm Sodick 2466021
3081604 Water nozzle upper Ø 6 mm Typ C AWT Sodick 2466003
3081606 Water nozzle upper Ø 10 mm Typ H2 AWT Sodick 2466004
3081674 Water nozzle upper & lower Ø 6 mm Sodick 2466001
3081675 Water nozzle upper & lower Ø 10 mm Sodick 2466002
3081706 AWT slide belt 385 mm AWT Sodick 2401888
3081771 Sapphire Guide split upper & lower Ø0,255mm Sodick 2401413
3081867 Water nozzle upper & lower Ø 12 mm Sodick 2466019
3081934 Sapphire Guide split Ø 0,31 mm Sodick 2401439
3082055 Water nozzle upper & lower Ø 5 mm Sodick 2466023
3082056 Water nozzle upper & lower Ø 6 mm Sodick 2466005
3082085 Recitifier Jet nozzle upper & lower Sodick 2466033
3082128 Water nozzle upper & lower Ø 3 mm Sodick 2466009
3082207 Water nozzle upper & lower Ø 4 mm Sodick 2466014
3082451 AWT slide belt 195 mm Sodick 2401998
3082518 Isolation plate Ceramic upper 77 x 50 x 24 mm Sodick 2457625
3082526 Water nozzle support holder upper Sodick 2401308
3082579 Power feed contact upper Tungsten Carbide Sodick 2306651
3082580 Power feed upper contact & lower 10 x 8 x 30 mm Sodick 2306640
3082629 Nozzlen Guide upper & lower Ø 18 mm Sodick 2401314
3082629 Nozzlen Guide upper & lower Ø 22 mm Sodick 2401313
3082804 Nozzlen Guide AWT upper 50 x 50 mm Sodick 2401312
3082997 Water nozzle upper G3 Ø 3 mm Sodick 2466007
3082998 Water nozzle upper G4 Ø 4 mm Sodick 2466034
3083123 AWT pipe L=286 für AWT 0,3 – 2,0 Sodick 2457503
3083256 AWT pipe L=285 für AWT 0,5 – 2,0 Sodick 2457502
3083330 Diamond guide upper & lower Ø 0,26 mm Sodick 2402004
3084592 Conductivity piece Sodick 2466044
3084628 AWT Cutter Ceramic Sodick 2455107
3085043 Sapphire Guide AWT upper & lower Ø 0,60 mm Sodick 2401223
3085936 Power feed contact upper & lower 4.8 x 40 x 20 mm Sodick 2306646
3085966 AWT pipe L=275 für AWT 1,0 – 2,0 Sodick 2456152
3085967 AWT pipe L=275 für AWT 0,7 – 2,0 Sodick 2401416
3086221 Spring ring AWT lower for nozzle S209W Sodick 2457001
3086386 Water nozzle lower Ø 6 mm Typ S 87-3 AWT Sodick 2466025
3086387 Nozzle guide lower 38 x 38 mm Sodick 2401310
3086443 Water nozzle lower Ø 10 mm Typ F 87-3 AWT Sodick 2466026
3086486 Water nozzle lower Ø 12 mm Typ T 87-3 AWT Sodick 2466028
3086742 Water nozzle lower Ø 12 mm T 90-3 Sodick 2466018
3087132 Wire guide upper & lower Ø 0,26 mit 50° Sodick 2401993
3087333 Diamond guide upper & lower Ø 0,26 mm Sodick 2401992
3088448 Water nozzle beweglich Typ W Sodick 2456155
3091131 Cutter Sodick 2466162
3091162 Wire brush Sodick 2457612
3110303 Water nozzle lower Ø 6 mm AQ 400 / 600 2466039
3110304 Lower rubber band FJ Sodick 2466046
3110330 Power feed contact upper/lower FJ H-10 Sodick 2466178
3503843 Lock Nut K1C Sodick 2466159
3530615 Tank door seal 12 x 22 Sodick AP 2002 2466043
3536531 Reston Packing Sodick 2466173
3560126 Collet for drilling machines 1,20 mm 2400712
3560188 Pipe Guide (Taper Guide) 0,702 mm Sodick 2401107
3563407 Pipe Guide Sodick 2466169
4130799 Discharge cable 900 mm Sodick 2457100
4130848 Discharge cable 1500 mm Sodick 2457250
4130894 Discharge cable 1100 mm Sodick 2457150
4130966 Discharge cable 80 mm Sodick 2457050
4133356 Discharge cable 1200 mm Sodick 2457200
116501A Discharge Cable L=650mm Sodick 2457148
116687A Discharge Cable L=950mm Sodick 2457149
1B12193D Nozzle Guide Sodick 2466042
3052771 / 3052991 Roller B Ceramic 70 x 12 mm Sodick 2466102
3053703 / 3052324 Urethane Tension Pulley upper Ø100xØ12×20 Sodick 2401417
3080035/3084628/0689 AWT cutter AWT Sodick 2413010
3081868 / 3081608 Water nozzle upper Ø 12 mm T2 für 30° Konik Sodick 2466012
3082269/0204677 Guide C1 AWT Ø 2.0 mm Sodick 2401420
3082830/3082603 Water nozzle lower Ø 3 mm Sodick 2466008
3085936/3080972/4592 Power feed contact upper & lower 4.8 x 40 x 20 mm Sodick 2306645HQ
3087630/11649A (C) Discharge Cable (flat) upper/lower 850L Sodick 2457152
3091294 / 309130 Roller Cutter Sodick 2401215
435196A Spring ring Sodick 2457620
435928 / 3091293 Wire brush carbon Sodick 2457615
436849C Super Jet AWT Pipe 2,0 (1,0) L= 285 mm Sodick 2456154
436850C AWT Pipe L=285 für AWT 0,7 – 2,0 Sodick 2457505
436937C Super Jet AWT Pipe 2,0-1,4 L= 285 mm Sodick 2456153
999624/3055914 Roller B Ceramic for feed section Sodick 2401216
999625/3055915 Roller C Ceramic for feed section Sodick 2401217
SO3562290 Drill Guide Sodick Ø 0,52 mm, Länge 73 mm 2401710

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY


Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen


Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen


Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen


Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister


Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can


Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister


Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can


Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister


Bunol PL
PH-adjusted additive to maintain and clean the inner plastification unit.
Container: 1 l dosing bottle
Removes burning residues, dassing coating and color residue.
Protect against dirt and corrosion
Prevent sophisticated mechanical cleaning.
Fit for nearly all kinds of synthetic granuels


Bunol RS
Anticorrosive agent, lubicant & care product for high precision tools and moulds
Container: 500 ml spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol CL-H
to remove stain and gassing residues from the warm cavity of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from tool without causing any essential interruption of production
High separating force
Ferrous and aluminum compatible
Mild odor
High flash point
Free of all CMR components
Containing no CFCs


Bunol CL-C
to remove stain and gassing residues from the cold mould of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from cold moulds
High separating force
No corrosive effect on metal surface
Mild, technical odor
Free of halonized and aromatic solvents
Containing no CFCs


Bunol RL-NO
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surface
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing no SILICONE
Containing no CFCs


Bunol RL-SI
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surfaces
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing SILICONE
Containing no CFCs


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES


Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Collet for Bohrteufel
Minimum Order: 1 Piece


Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece


Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26


Dielektrikum Witol BT


Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

Designation Description
Basis Set 4000 The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time.
Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time.
Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366.
To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″).
Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs) Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs) Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs) Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate.
Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs)
Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)
Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station.
The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS ■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS ■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual) Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″).
Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual) Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic) Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices.
Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper) For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction.
Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks.
Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″)
Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs) Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI Spacer for vice H 4620.1
H 4620.3DI Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw) Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″).
To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the
Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105.
Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support
Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding.
To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs)
Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.) Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″).
Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station.
Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320).
The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″)
30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the
uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421.
The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface.
Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface.
Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless) For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless) For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included.
The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)


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