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EDM-Technik – E&V Mitsubishi (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 10 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 ´/ 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,25 / 0,30
boline S – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 MPa 0,25
K200 16 kg 1 500 MPa 0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 1000 MPa 0,20 / 0,25
B16 16 kg 1 1000 MPa 0,20 / 0,25
K250 25 kg 1 1000 MPa 0,20 / 0,25

cobracut® – For conical cuts

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 500 MPa 0,20 / 0,25
B8 8 kg 2 500 MPa 0,20 / 0,25
B16 16 kg 1 500 MPa 0,20 / 0,25
K250 25 kg 1 500 MPa 0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 900 MPa 0,15
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
K355 45 kg 1 900 MPa 0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,20 / 0,25 / 0,30
K355 45 kg 1 900 MPa 0,30

megacut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
P5 5 kg 2 900 MPa 0,15 / 0,20 / 0,25
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,25
P5 5 kg 4 900 MPa 0,25
P10 10 kg 2 900 MPa 0,25
P15 20 kg 1 900 MPa 0,25

topas® plus H – High-performance wire for Makino machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 800 MPa 0,20 / 0,25 / 0,30
B16 16 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K250 25 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K355 45 kg 1 800 MPa 0,25 / 0,30 / 0,33
P5 5 kg 4 800 MPa 0,20 / 0,25 / 0,30
P10 10 kg 2 800 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 800 MPa 0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 500 MPa 0,25 / 0,30 / 0,33
B16 16 kg 1 500 MPa 0,25 / 0,30 / 0,33
K250 25 kg 1 500 MPa 0,25 / 0,30 / 0,33
K355 45 kg 1 500 MPa 0,30 / 0,33
P10 10 kg 2 500 MPa 0,25 / 0,30
P15 20 kg 1 500 MPa 0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 520 MPa 0,25
B8 8 kg 2 520 MPa 0,25 / 0,30
K125 3,5 kg 4 520 MPa 0,25
K250 25 kg 1 520 MPa 0,25 / 0,30
K355 45 kg 1 520 MPa 0,25 / 0,30
P5 4 kg 4 520 MPa 0,25 / 0,30
P10 10 kg 2 520 MPa 0,25 / 0,30
P15 20 kg 1 520 MPa 0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type Länge VPE coil Available tensile strength Dimensions
BK100 5000 m 1 2400 MPa 0,05 / 0,07
BK100 10.000 m 1 2400 MPa 0,05 / 0,07
B4 20.000 m 1 2400 MPa 0,07 / 0,10
B4 30.000 m 1 2400 MPa 0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 10.000 m 1 1000 MPa –
B4 20.000 m 1 1000 MPa 0,07 / 0,10
B4 30.000 m 1 1000 MPa 0,07 / 0,10
B4 60.000 m 1 1000 MPa 0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 20.000 m 1 1200 MPa 0,07 / 0,10
B4 30.000 m 1 1200 MPa 0,07 / 0,10
B4 60.000 m 1 1200 MPa 0,10

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation Machine type bunol Chemo Mann + Hummel
Filter Paper star

 Makino
Sodick		 0311003
Dimensions:: Ø 260 x 46 x 280 mm
Filtration rating: 3 – 5 µm
Filter surface: 5,1 qm
Flow direction: from outside to inside
Differential pressure: max. 2,5 bar
Connection: Center pipe
Model: Paper star
Weight: 2,9 kg
Packaging unit: 2 piece/s		 – –
plate filter

 Charmilles
Agie
Hansen
OPS Ingersoll		 0311005
Dimensions: Ø150 x 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Connection: Center pipe
Model: plate filter
Weight: 2,3 kg
Packaging unit: 6 piece/s		 EM 114/5
Original Chemo-Filter, Made in Germany
Dimensions: Ø150 x Ø 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Model: Metal
Weight: 2,4 kg
Packaging unit: 6 piece/s		 –
Filter Paper star

 Charmilles
Agie
Chmer		 0312201
Dimensions: Ø 150 x 31 x 355 mm
Filtration rating: 15 µm
Filter surface: 1,9 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper star with Handle
Weight: 1 kg
Packaging unit: 6 piece/s		 EM 204/15
Original CHEMO-Filter, Made in Germany
Dimensions: Ø150 x Ø31,5 x 365 mm
Filtration rating: 10-15 µm
Filter surface: 2,20 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: Paper Star Filter
Field of application: Wire- and Sparkerosion
Packaging unit: 6 St. per carton		 –
Filter Paper star

 Charmilles
Agie
Japax		 0312208
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 3 – 5 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 0312208C (EM 1204 K/5)
Made in Germany
Dimensions: Ø 150 x 32 x 375 mm
Filtration rating: 5 µm
Filter surface: 3,03 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
Field of application: Wire- and Sparkerosion
Packaging unit: 4 piece/s		 H15190/16
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 3-5 µm
Filter surface: 3,1 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,8 kg
Packaging unit: 4 St. per carton
Filter Paper star

 Charmilles
Agie
Seibu		 0312209
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 10 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 EM 1204 K/10
Original CHEMO-Filter, Made in Germany
Dimensions: Ø 150 x Ø 31,5 x 375 mm
Filtration rating: 10 µ
Filter surface: 2,97 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: metal free, Plastic version
Weight: 1 kg
Packaging unit: 4 St. per carton		 H15190/10
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 10 µm
Filter surface: 2,8 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,7 kg
Packaging unit: 4 St. per carton
Filter Senkerosion Mitsubishi

 Mitsubishi Senkerosion 0311004
Dimensions: Ø300 x 300 mm, Connection G3/4″ N3-AL inklusive
Filtration rating: 10 µm
Filter surface: 7,54 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 2 piece/s		 EM 174/5
Original Chemo-Filter Made in Germany
Dimensions: Ø300 x 300 mm, Connection G3/4″ F61
Filtration rating: 5 µm
Filter surface: 6,62 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 1 St

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

SPARE PARTS

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Mitsubishi Description HGH Item No.
P840K000P05 Bearing Ø 7 mm Mitsubishi 2410822
P840K000P74 Bearing Mitsubishi 2450016
S649N899P14 Schwimmerschalter Mitsubishi 2450503
S684D816P08 Gas damper or tank door Mitsubishi 2410704
S684D823P14 Jet Nozzle Ceramic upper Ø 1,0 mm Mitsubishi 2410844
S684D844P68A Wire alignment unit Mitsubishi 2450067
S684D894P09A Cutter unit Mitsubishi 2450303
S684D898P61 Jet Nozzle upper Ceramic Ø 1,5 mm Mitsubishi 2410821
S811N724P02 Bearing one way upper 12 mm Mitsubishi 2465157
S859N219P39 Bearing Mitsubishi 2450207
S859N319P10 Bearing Mitsubishi 2410997
S859N319P31 Bearing Ø 8 x 19 x 6 mm Mitsubishi 2450201
S859N319P33 Bearing Ø 7 mm Mitsubishi 2450200
S913N313P11 Wave washer Mitsubishi 2450063
S922N040P07 Retaining ring Mitsubishi 2410849
S932N047P03 Oil Seal Mitsubishi 2450256
S932N420P14 O-Ring Mitsubishi 2465153
S932N420P20 O-Ring 20,0 x 2,0 mm Mitsubishi 2410601
X052B040G64 Diamond guide upper & lower Ø 0,205 mm Mitsubishi 2410216
X052B040G65 Diamond guide upper & lower Ø 0,255 mm Mitsubishi 2410217
X052B040G66 Diamond guide upper & lower Ø 0,305 mm Mitsubishi 2410218
X052B054G53 Diamond guide upper & lower Ø 0,205 mm Mitsubishi 2410015
X052B054G54 Diamond guide upper & lower Ø 0,255 mm Mitsubishi 2410020
X052B054G55 Diamond guide upper & lower Ø 0,305 mm Mitsubishi 2410030
X052B092G54 Diamond guide lower Ø 0,21 mm Mitsubishi 2410185
X052B092G55 Diamond guide lower Ø 0,26 mm Mitsubishi 2410195
X052B092G56 Diamond guide lower Ø 0,31 mm Mitsubishi 2410197
X052B102G52 Diamond guide upper Ø 0,155 mm Mitsubishi 2410371
X052B102G53 Diamond guide upper Ø 0,205 mm Mitsubishi 2410365
X052B102G54 Diamond guide upper Ø 0,255 mm Mitsubishi 2410370
X052B102G55 Diamond guide upper Ø 0,305 mm Mitsubishi 2410375
X052B123G52 Diamond guide upper Ø 0,155 mm Mitsubsihi 2465124
X052B123G55/B123G55 Diamond guide upper Ø 0,305 mm Mitsubishi 2410510
X052B166G51 Isolation plate lower Mitsubishi 2450101
X052B176G52 Diamond guide ceramic lower 0,155 mm Mitsubsihi 2465123
X052B240G52/B123G53 Diamond guide upper Ø 0,205 mm Mitsubishi 2410500
X052B240G53/B123G54 Diamond guide upper Ø 0,255 mm Mitsubishi 2410505
X052B243G63 Diamond guide lower Ø 0,105 mm Mitsubishi 2410540
X052B243G64 Diamond guide lower Ø 0,155 mm Mitsubishi 2410545
X052B243G65/B387G55 Diamond guide lower Ø 0,255 mm Mitsubishi 2410550
X052B387G51 Diamond guide lower Ø 0,210 mm Mitsubishi 2410191
X052B387G52 Diamond guide lower Ø 0,26 mm Mistubishi 2410570
X052B387G54 Diamond guide lower Ø 0,205 mm Mitsubishi 2410558
X052B507G54 Diamond guide lower Ø 0,205 mm Mitsubishi 2306845
X052B507G55 Diamond guide lower Ø 0,255 mm Mitsubishi 2306850
X052B507G56 Diamond guide lower Ø 0,305 mm Mitsubishi 2306846
X053C012G54 Diamond guide upper & lower Ø 0,21 mm Mitsubishi 2410240
X053C012G56 Diamond guide upper & lower Ø 0,26 mm Mitsubishi 2410245
X053C012G57 Diamond guide upper & lower Ø 0,31 mm Mitsubishi 2410250
X053C082G51 Diamond guide upper & lower Ø 0,205 mm Mitsubishi 2410202
X053C082G56 Diamond guide upper & lower Ø 0,255 mm Mitsubishi 2410206
X053C082G65 Diamond guide upper & lower Ø 0,305 mm Mitsubishi 2410203
X053C104G54 Diamond guide lower Ø 0,21 mm Mitsubishi 2410260
X053C104G55 Diamond guide lower Ø 0,26 mm Mitsubishi 2410265
X053C104G56 Diamond guide lower Ø 0,31 mm Mitsubishi 2410270
X053C136G52 Eccentric guide upper Ø 0,4 mm Mitsubishi 2411009
X053C136G54 Eccentric guide upper Ø 0,6 mm Mitsubishi 2410993
X053C137G64 Diamond guide upper Ø 0,21 mm Mitsubishi 2410236
X053C137G65 Diamond guide upper Ø 0,26 mm Mitsubishi 2410237
X053C137G66 Diamond guide upper Ø 0,31 mm Mitsubishi 2410238
X053C153G55 Diamond guide upper Ø 0,4 mm Mitsubishi 2410501
X053C162H01 Isolation plate upper Taper Cut Mitsubishi 2450104
X053C188G54 Diamond guide lower Ø 0,21 mm Mitsubishi 2410221
X053C188G55 Diamond guide lower Ø 0,26 mm Mitsubishi 2410227
X053C188G56 Diamond guide lower Ø 0,31 mm Mitsubishi 2410231
X053C241G52 Set screw upper & lower Ø 0,4 mm Mitsubishi 2450040
X053C245H02 Die Holder Diamond guide upper & lower Mitsubishi 2450025
X053C299G51 Diamond guide Center Mitsubishi 2450010
X053C314H01 Isolation plate lower Mitsubishi 2450100
X053C443H01 Isolation plate lower Mitsubishi 2450102
X053C491H01 Water nozzle lower Plastic Ø 4,0 mm Mitsubishi 2465110
X053C491H02 Water nozzle lower Plastic Ø 6,0 mm Mitsubishi 2465114
X053C491H03 Water nozzle lower Plastic Ø 8,0 mm Mitsubishi 2465115
X053C508G51 Guide upper Ø 0,35 mm Typ B Mitsubishi 2450042
X053C522G51 Pinch Pulley upper Mitsubishi 2410807
X053C522G52 Feed Pulley upper Mitsubishi 2410808
X053C524G51 Set screw upper Ø 0,4 mm Mitsubishi 2450015
X053C557G51 Die Guide upper Ø 0,5 mm Typ A Mitsubishi 2306803
X053C621H01 Water nozzle lower Ceramic Ø 4,0 mm Mitsubishi 2465105
X053C621H01 Water nozzle lower Plastic Ø 4,0 mm Mitsubishi 2465005
X053C621H02 Water nozzle lower Ceramic Ø 6,0 mm Mitsubishi 2465106
X053C621H03 Water nozzle lower Ceramic Ø 8,0 mm Mitsubishi 2465107
X053C621H03 Water nozzle lower Plastic Ø 8,0 mm Mitsubishi 2465007
X053C628G51 Set screw lower Ø 0,4 mm Mitsubishi 2450039
X053C778G51 Capstan Pulley Ceramic 32 x 57 mm Mitsubishi 2410804
X053C779G51 Pinch Pulley Ceramic 32 x 57 mm Mitsubishi 2410803
X053C834G51 Diamond guide upper Ø 0,105 mm mit AWF Mitsubishi 2410520
X053C834G52 Diamond guide upper Ø 0,155 mm mit AWF Mitsubishi 2410522
X053C834G53 Diamond guide upper Ø 0,205 mm mit AWF Mitsubishi 2410526
X053C834G54/X056C833 Diamond guide upper Ø 0,255 mm Mitsubishi 2410529
X053C884G52 Die Guide lower Ø 0,4 mm Typ D Mitsubishi 2450602
X053C884G55 Die Guide lower Ø 0,8 mm Typ D Mitsubishi 2410989
X053C920G51A/X053C82 Aspirator lower Mitsubishi 2450152
X053C920G82 Sensor with Head Mitsubishi 2456144
X054D027H02 Ceramic tube Mitsubishi 2450046
X054D125H03/H05 Power feed upper & lower 7 x 22 mm Mitsubishi 2306825
X054D129H04 Power feed lower 7 x 22 mm Mitsubishi 2306805
X054D162G54 Set screw upper Ø 0,4 mm Mitsubishi 2450020
X054D171G54 Die Guide A upper Ø 0,4 mm Mitsubishi 2450044
X054D185G51 Isolation plate lower Mitsubishi 2450112
X054D186H03 Power feed upper & lower 10 x 6 x 8 mm Mitsubishi 2306821
X054D190H03 Guide upper L=50 mm Mitsubishi 2465165
X054D199H01 Power feed upper 2,9 x 16 mm Mitsubishi 2306827
X054D209H11 Water nozzle lower Ceramic Ø 4,0 mm Mitsubishi 2465211
X054D209H11 Water nozzle lower Plastic Ø 4,0 mm Mitsubishi 2465111
X054D209H12 Water nozzle lower Ceramic Ø 6,0 mm Mitsubishi 2465019
X054D209H13 Water nozzle lower Ceramic Ø 8,0 mm Mitsubishi 2465113
X054D216H01 Power feed upper 2,9 x 16 mm Mitsubishi 2306828
X054D256G51 Capstan Pulley Ceramic lower 18 x 57 mm Mitsubishi 2410847
X054D257G51 Pinch Pulley Ceramic lower 18 x 57 mm Mitsubishi 2410845
X054D345H01 Power feed upper 2,5 x 3 x 27,5 mm Mitsubishi 2306800
X054D345H02 TIN coat Power feed upper 2,5 x 3 x 27,5 mm Mitsubishi 2306802
X054D412G53 Capstan Pulley Ceramic upper 25 x 57 mm Mitsubishi 2410801
X054D413G51 Pinch Pulley Ceramic upper 25 x 57 mm Mitsubishi 2410802
X054D826H06 Jet Nozzle Ceramic upper Ø 0,5 mm Mitsubishi 2410820
X054D826H08 Jet Nozzle Ceramic upper Ø 1,0 mm Mitsubishi 2465132
X054D881H03 Water nozzle lower Plastic Ø 4,0 mm Mitsubishi 2465008
X054D881H03/H07 Water nozzle lower Ceramic Ø 4,0 mm Mitsubishi 2465108
X054D881H04 Water nozzle lower Ceramic Ø 8,0 mm Mitsubishi 2465109
X054D881H04 Water nozzle lower Plastic Ø 8,0 mm Mitsubishi 2465009
X054D881H05 Water nozzle lower Ceramic 15,0mm Mitsubishi 2465145
X054D881H07 Water nozzle Ceramic Ø 4,00 mm Mitsubishi 2465178
X054D896G51 Sub Die upper Ø 0,5 mm Typ A Mitsubishi 2450631
X054D897H01 Die holder (Feeding) upper Mitsubishi 2455022
X054D943H01 Plate spring Mitsubishi 2410705
X054D980G51 Guide Pipe Typ A Mitsubishi 2465169
X054D990H01 Power feed contact for annealing 11 x 8 x 21L Mitsubishi 2450609
X055C008G51 Pinch Pulley Steel/Ceramic 25 x 57 mm Mitsubishi 2410826
X055C009G51 Capstan Pulley Steel/Ceramic 25 x 57 mm Mitsubishi 2410824
X055C118H02 Power feed upper & lower 24,5 x 20 mm Mitsubishi 2450305
X055C538G54 Diamond guide upper Ø 0,205 mm Mitsubishi 2410555
X055C538G55 Diamond guide upper Ø 0,255 mm Mitsubishi 2306813
X055C538G56 Diamond guide upper Ø 0,305 mm Mitsubishi 2410557
X055C662G51 Pinch Pulley Ceramic 26 x 80 mm Mitsubishi 2306840
X055C663G51 Capstan Pulley Ceramic 26 x 80 mm Mitsubishi 2306839
X056C075H01 poliert Power feed upper & lower 24,5 x 20 mm Mitsubishi 2306822HQ
X056C075H01/ poliert Power feed upper & lower 24,5 x 20 mm Mitsubishi 2306822
X056C110G51 Isolation plate lower Mitsubishi 2450110
X056C273G51 Isolation plate lower Mitsubishi 2450108
X056C274G51 Guide upper Ø 0,4 mm Typ U Mitsubishi 2450629
X056C326G51/G52 Cutter unit Mitsubishi 2450302
X056C356G51 Isolation plate lower Mitsubishi 2450106
X056C432H01/H06/H04 Power feed upper & lower 24,5 x 20 mm Mitsubishi 2410839
X056C507G51 Guide upper Ø 0,4 mm Typ U Mitsubishi 2450628
X056C833G52 Diamond guide upper Ø 0,26 mm Mistubishi 2410574
X056C833G54 Diamond guide upper Ø 0,205 mm Mitsubishi 2410548
X056C833G56 Diamond guide upper Ø 0,305 mm Mitsubishi 2410556
X056C846G51 Guide upper Ø 0,4 mm Typ U Mitsubishi 2450605
X056C968G51 Isolation plate lower Mitsubishi 2450113
X058D054H02 Jet Nozzle Ceramic upper Ø 1,5 mm Mitsubishi 2465130
X058D054H02 Jet Nozzle Stahl/Ceramic upper Ø 1,5 mm Mitsubishi 2465116
X058D186G51/D070G51 Cutter unit Mitsubishi 2450301
X058D339G51 Capstan Pulley Ceramic 18 x 57 mm Mitsubishi 2410805
X058D340G51 Pinch Pulley Ceramic 18 x 57 mm Mitsubishi 2410806
X058D376H01 Fixed plae cutter Mitsubishi 2450300
X058D438H01 Gear Mitsubishi 2450407
X058D501H01 Gear Mitsubishi 2450404
X058D912G51/D350G52 Tension Pulley upper Mitsubishi 24010805
X058D963G51 Sub Die upper Typ B Mitsubishi 2450607
X058D975G52 Guide Pipe Mitsubishi 2465173
X058D991G51 Pulley upper Ø 14 x 12 mm Mitsubishi 2410828
X058D991G52 Pulley upper Ø 14 x 13 x 19 mm Mitsubishi 2410829
X059D050H02 Felt pad Ø 60 mm / iØ 10,5 mm Mitsubishi 2450613
X059D050H03 Felt pad Ø 70 mm / iØ 10,5 mm Mitsubishi 2450633
X059D084G51 Sub die upper Ø 0,5 mm Typ A Mitsubishi 2450606
X085C131H01 Water nozzle lower Ø 4,0 mm Mitsubishi 2306860
X085C131H02 Water nozzle lower Ø 7,0 mm Mitsubishi 2306861
X085C155H01 Water nozzle upper Ø 4,0 mm Mitsubishi 2306858
X085C155H02 Water nozzle upper Ø 7,0 mm Mitsubishi 2306859
X088D493H01 Power feed upper & lower 5 x 18 x 38 mm Mitsubishi 2306847
X174D199H02 Felt insert Ø 43 mm / iØ 10,5 mm Mitsubishi 2450600
X176C610H01 Die block lower Mitsubishi 2450054
X176C706H02 Die block upper Mitsubishi 2450053
X177B046H03 Die block lower Mitsubishi 2450057
X177B558H02 Holder die guide upper Mitsubishi 2450030
X177B713H02 Die block lower Mitsubishi 2450058
X179D323H02 Set screw upper Mitsubishi 2450052
X179D401H01 Die block lower Mitsubishi 2450056
X179D406H04 Wire guide lower Mitsubishi 2410572
X181A280G51 Die Guide lower Mitsubishi 2456349
X181A735G51 Die Guide lower Mitsubishi 2456350
X182B458H02 Die block lower 2450401
X182B893H01 Die block upper Mitsubishi 2450065
X182B995H01 Die block lower Mitsubishi 2465159
X182B995H02 Die block lower Mitsubishi 2465176
X183C378H01 Water nozzle upper Ø 4,0 mm Mitsubishi 2465001
X183C378H02 Water nozzle upper Ø 6,0 mm Mitsubishi 2465002
X183C378H03 Water nozzle upper Ø 8,0 mm Mitsubishi 2465003
X183C378H04 Water nozzle upper Ø 10,0 mm Mitsubishi 2465004
X183C439H01 Water nozzle upper Plastic Ø 4,5 mm Mitsubishi 2465015
X183C439H02 Water nozzle upper Plastic Ø 6,0 mm Mitsubishi 2465021
X183C439H03 Water nozzle upper Plastic Ø 8,0 mm Mitsubishi 2465023
X183C442H01 Ceramic roll lower Mitsubishi 2410799
X183C443H01 Water nozzle lower Plastic Ø 4,5 mm Mitsubishi 2465101
X184D271H06 Stopper lower Mitsubishi 2450055
X186C793H01 Water nozzle upper Ø 4,0 mm Mitsubishi 2465010
X186C793H02 Water nozzle upper Ø 8,0 mm Mitsubishi 2465012
X186C819H01 Die block cover Mitsubishi 2465031
X186C827H04 Capstan shaft Mitsubishi 2450250
X187B284H01 Die block upper Mitsubishi 2410721
X187B370H03 Water nozzle holder upper Mitsubishi 2450406
X187B532H01 Die block upper Mitsubishi 2450632
X187B580H01 Die block upper Mitsubishi 2450611
X187B621H01 Die block lower Mitsubishi 2306824
X189D690H04 Clamping stainless steel Mitsubishi 2450070
X193C196G51 Rubber Pulley Mitsubishi 2410848
X194D750H02 Collar Mitsubishi 2410725
X194D873H01 Wave washer Mitsubishi 2450064
X194D998H02 Rectifier Ring lower Mitsubishi 2407002
X196C131H01 Shaft for Lower Pulley Mitsubishi 2450508
X196C197H01/C451H01 Water nozzle upper Plastic Ø 4,0mm Mitsubishi 2465013
X196C451H02 Water nozzle upper Ø 8,0 mm Mitsubishi 2465998
X198D776H01 Cover lower Mitsubishi 2450061
X198D777H01 Plastic cover lower Mitsubishi 2450060
X198D838H01 Aspirator lower Mitsubishi 2450051
X199D297H02 Water cover upper Mitsubishi 2450601
X203C145H04 Aspirator Plastic Mitsubishi 2450045
X203C607H03 Lower Pulley Ceramic 40 x 22 mm Mitsubishi 2410812
X204D293H02 Ring lower Mitsubishi 2410609
X208D405H01 Holder for Power feed upper Mitsubishi 2465135
X208D528H02 Stopper lower Mitsubishi 2450616
X208D555H01 Door packing Mitsubishi 2410988
X209D212H01 Holder for Power feed lower Mitsubishi 2465134
X254D700G52 Nozzle Ceramic Mitsubishi 2410906
X258D168G54 Coupling Mitsubishi 2410899
X258D350H01 Detecling Nozzle Cutter Mitsubishi 2450041
X602B845G51 Pulley B lower Mitsubishi 2465175
X927D266H01 Nozzle spring Mitsubishi 2410701
X927D278H01 Spring upper Mitsubishi 2306804

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY


Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen


Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen


Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen


Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister


Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can


Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister


Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can


Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister


Bunol PL
PH-adjusted additive to maintain and clean the inner plastification unit.
Container: 1 l dosing bottle
Removes burning residues, dassing coating and color residue.
Protect against dirt and corrosion
Prevent sophisticated mechanical cleaning.
Fit for nearly all kinds of synthetic granuels


Bunol RS
Anticorrosive agent, lubicant & care product for high precision tools and moulds
Container: 500 ml spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol CL-H
to remove stain and gassing residues from the warm cavity of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from tool without causing any essential interruption of production
High separating force
Ferrous and aluminum compatible
Mild odor
High flash point
Free of all CMR components
Containing no CFCs


Bunol CL-C
to remove stain and gassing residues from the cold mould of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from cold moulds
High separating force
No corrosive effect on metal surface
Mild, technical odor
Free of halonized and aromatic solvents
Containing no CFCs


Bunol RL-NO
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surface
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing no SILICONE
Containing no CFCs


Bunol RL-SI
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surfaces
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing SILICONE
Containing no CFCs


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES


Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Collet for Bohrteufel
Minimum Order: 1 Piece


Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece


Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26


Dielektrikum Witol BT


Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

Designation Description
Basis Set 4000 The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time.
Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time.
Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366.
To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″).
Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs) Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs) Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs) Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate.
Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs)
Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)
Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station.
The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS ■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS ■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual) Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″).
Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual) Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic) Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices.
Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper) For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction.
Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks.
Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″)
Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs) Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI Spacer for vice H 4620.1
H 4620.3DI Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw) Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″).
To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the
Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105.
Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support
Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding.
To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs)
Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.) Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″).
Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station.
Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320).
The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″)
30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the
uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421.
The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface.
Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface.
Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless) For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless) For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included.
The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)


Sinker EDM
Wire EDM
Starting block EDM
24 hours delivery service
Own delivery in NRW
Over 4.000 articles
Well-known manufacturers
All from one hand
Proven quality

EDM-Technik – E&V Makino (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 10 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 ´/ 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,25 / 0,30
boline S – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 MPa 0,25
K200 16 kg 1 500 MPa 0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 1000 MPa 0,20 / 0,25
B16 16 kg 1 1000 MPa 0,20 / 0,25
K250 25 kg 1 1000 MPa 0,20 / 0,25

cobracut® – For conical cuts

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 500 MPa 0,20 / 0,25
B8 8 kg 2 500 MPa 0,20 / 0,25
B16 16 kg 1 500 MPa 0,20 / 0,25
K250 25 kg 1 500 MPa 0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 900 MPa 0,15
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
K355 45 kg 1 900 MPa 0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,20 / 0,25 / 0,30
K355 45 kg 1 900 MPa 0,30

megacut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
P5 5 kg 2 900 MPa 0,15 / 0,20 / 0,25
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,25
P5 5 kg 4 900 MPa 0,25
P10 10 kg 2 900 MPa 0,25
P15 20 kg 1 900 MPa 0,25

topas® plus H – High-performance wire for Makino machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 800 MPa 0,20 / 0,25 / 0,30
B16 16 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K250 25 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K355 45 kg 1 800 MPa 0,25 / 0,30 / 0,33
P5 5 kg 4 800 MPa 0,20 / 0,25 / 0,30
P10 10 kg 2 800 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 800 MPa 0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 500 MPa 0,25 / 0,30 / 0,33
B16 16 kg 1 500 MPa 0,25 / 0,30 / 0,33
K250 25 kg 1 500 MPa 0,25 / 0,30 / 0,33
K355 45 kg 1 500 MPa 0,30 / 0,33
P10 10 kg 2 500 MPa 0,25 / 0,30
P15 20 kg 1 500 MPa 0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 520 MPa 0,25
B8 8 kg 2 520 MPa 0,25 / 0,30
K125 3,5 kg 4 520 MPa 0,25
K250 25 kg 1 520 MPa 0,25 / 0,30
K355 45 kg 1 520 MPa 0,25 / 0,30
P5 4 kg 4 520 MPa 0,25 / 0,30
P10 10 kg 2 520 MPa 0,25 / 0,30
P15 20 kg 1 520 MPa 0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type Länge VPE coil Available tensile strength Dimensions
BK100 5000 m 1 2400 MPa 0,05 / 0,07
BK100 10.000 m 1 2400 MPa 0,05 / 0,07
B4 20.000 m 1 2400 MPa 0,07 / 0,10
B4 30.000 m 1 2400 MPa 0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 10.000 m 1 1000 MPa –
B4 20.000 m 1 1000 MPa 0,07 / 0,10
B4 30.000 m 1 1000 MPa 0,07 / 0,10
B4 60.000 m 1 1000 MPa 0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 20.000 m 1 1200 MPa 0,07 / 0,10
B4 30.000 m 1 1200 MPa 0,07 / 0,10
B4 60.000 m 1 1200 MPa 0,10

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation Machine type bunol Chemo Mann + Hummel
Filter Paper star

 Makino
Sodick		 0311003
Dimensions:: Ø 260 x 46 x 280 mm
Filtration rating: 3 – 5 µm
Filter surface: 5,1 qm
Flow direction: from outside to inside
Differential pressure: max. 2,5 bar
Connection: Center pipe
Model: Paper star
Weight: 2,9 kg
Packaging unit: 2 piece/s		 – –
plate filter

 Charmilles
Agie
Hansen
OPS Ingersoll		 0311005
Dimensions: Ø150 x 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Connection: Center pipe
Model: plate filter
Weight: 2,3 kg
Packaging unit: 6 piece/s		 EM 114/5
Original Chemo-Filter, Made in Germany
Dimensions: Ø150 x Ø 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Model: Metal
Weight: 2,4 kg
Packaging unit: 6 piece/s		 –
Filter Paper star

 Charmilles
Agie
Chmer		 0312201
Dimensions: Ø 150 x 31 x 355 mm
Filtration rating: 15 µm
Filter surface: 1,9 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper star with Handle
Weight: 1 kg
Packaging unit: 6 piece/s		 EM 204/15
Original CHEMO-Filter, Made in Germany
Dimensions: Ø150 x Ø31,5 x 365 mm
Filtration rating: 10-15 µm
Filter surface: 2,20 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: Paper Star Filter
Field of application: Wire- and Sparkerosion
Packaging unit: 6 St. per carton		 –
Filter Paper star

 Charmilles
Agie
Japax		 0312208
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 3 – 5 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 0312208C (EM 1204 K/5)
Made in Germany
Dimensions: Ø 150 x 32 x 375 mm
Filtration rating: 5 µm
Filter surface: 3,03 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
Field of application: Wire- and Sparkerosion
Packaging unit: 4 piece/s		 H15190/16
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 3-5 µm
Filter surface: 3,1 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,8 kg
Packaging unit: 4 St. per carton
Filter Paper star

 Charmilles
Agie
Seibu		 0312209
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 10 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
Packaging unit: 4 piece/s		 EM 1204 K/10
Original CHEMO-Filter, Made in Germany
Dimensions: Ø 150 x Ø 31,5 x 375 mm
Filtration rating: 10 µ
Filter surface: 2,97 m²
Flow direction: from outside to inside
Differential pressure: max. 4 bar
Model: metal free, Plastic version
Weight: 1 kg
Packaging unit: 4 St. per carton		 H15190/10
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 10 µm
Filter surface: 2,8 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,7 kg
Packaging unit: 4 St. per carton
Filter Senkerosion Mitsubishi

 Mitsubishi Senkerosion 0311004
Dimensions: Ø300 x 300 mm, Connection G3/4″ N3-AL inklusive
Filtration rating: 10 µm
Filter surface: 7,54 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 2 piece/s		 EM 174/5
Original Chemo-Filter Made in Germany
Dimensions: Ø300 x 300 mm, Connection G3/4″ F61
Filtration rating: 5 µm
Filter surface: 6,62 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit: 1 St

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

SPARE PARTS

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Makino Description HGH Item No.
3EC81A415 Wire guide Saphir upper & lower 0,20/0,25 mm 2405025
3EC81A415 Wire guide PKD upper & lower Ø 0,25 mm 2405026
3EC81A777 Pressure plate PCD Saphir 10 x 9 x 5 Makino 2405100
6EC220B703 Wire holder Makino 2459012
6EC130A701 Distance plate Makino 2470016
1EC80A715 Power feed upper & lower 9,4 x 9,4 x 3,2T 2306010
Z248W0100100 Power feed contact upper & lower 4 x 10 x 19 mm 2306021
Z248W0200100 Power feed contact upper & lower 4 x 10 x 19 mm 2306022
Z248W0200200 Power feed contact upper & lower 4 x 8 x 19 mm 2306023
Z248W0200300 Power feed contact upper & lower 4 x 8 x 19 mm 2306024
Z248W0200400 Power feed contact upper & lower 16 x 8,2 x 22 mm 2306025
15EC100F411 V.groove urethane Pulley Makino 2306040
23EC085A212 Wire guide upper Ø 0,255 mm Makino 2405012
20EC090A207 Wire guide lower Ø 0,255 mm Makino 2405013
6EC220B714 Felt insert upper 16 x 3 x 2T Makino 2459002
6EC220B716 Felt insert upper 17 x 4 x 2T Makino 2459003
6EC100A761 Felt insert 15x6x2T Makino 2459004
18EC130B401 Nozzle guard Makino 2459007
18EC80A717 Nozzle upper 2459010
18EC130B706 Nozzle lower 2459011
18EC80A719 Water nozzle Makino 2459017
18EC130B705 Water nozzle Makino 2459019
4EC80A708 Water nozzle Type 0 upper & lower Ø 8 mm 2470010
6EC100A747 Urethane Pulley upper 33,5 x 11,5 mm 2470015
15EC80C401 Laminar Water nozzle upper & lower Ø 5 mm 2470019
6EC80A419 Rock Nut upper & lower Makino 2470021
6EC100B404 V-groove urethane Pulley Makino 2470023
6EC80B406 Wire guide upper & lower Ø 0,10 mm 2405022
6EC80B403 Diamond guide upper & lower Ø 0.20 mm 2405220
4EC130A701 Water nozzle Type 8 upper & lower Ø 8 mm 2470009
6EC130A402 Water nozzle support holder Type 8 12L upper & lower 2470012
6EC80B405 Diamond pressure plate upper & lower 2470997
6EC80B404 Diamond guide upper & lower Ø 0.25 mm 2470998
18EC100A701 Pinch Pulley Makino 2306027
20EC090A403 Block Pusher Makino 2405008
20EC090A401 Energizing Block Makino 2405114
20EC080A702 Insulation sleeve Makino 2459018
18EC130A701 Water nozzle Makino 2470008
6EC80A418 Water nozzle support holder Type 0 4L upper & lower 2470011
15EC80C401=1 Laminar Water nozzle upper & lower Ø 7 mm 2470025
18EC130A401 Nozzle guard Makino 2470031
2EC220B733 Dust Mesh Makino 2405165

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY


Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen


Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen


Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen


Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister


Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can


Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister


Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can


Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister


Bunol PL
PH-adjusted additive to maintain and clean the inner plastification unit.
Container: 1 l dosing bottle
Removes burning residues, dassing coating and color residue.
Protect against dirt and corrosion
Prevent sophisticated mechanical cleaning.
Fit for nearly all kinds of synthetic granuels


Bunol RS
Anticorrosive agent, lubicant & care product for high precision tools and moulds
Container: 500 ml spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol CL-H
to remove stain and gassing residues from the warm cavity of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from tool without causing any essential interruption of production
High separating force
Ferrous and aluminum compatible
Mild odor
High flash point
Free of all CMR components
Containing no CFCs


Bunol CL-C
to remove stain and gassing residues from the cold mould of your plasticinjection-moulding-machine
Container: 500 ml spray can
Removes deposits from cold moulds
High separating force
No corrosive effect on metal surface
Mild, technical odor
Free of halonized and aromatic solvents
Containing no CFCs


Bunol RL-NO
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surface
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing no SILICONE
Containing no CFCs


Bunol RL-SI
for a perfect eject for all kind of plastic injection moulding parts
Container: 500 ml spray can
Excellent adhesion to metallic surfaces
Perfect parting performance
No corrosive effect on metal surface
Mild, technical odor
Containing SILICONE
Containing no CFCs


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES


Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Collet for Bohrteufel
Minimum Order: 1 Piece


Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece


Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26


Dielektrikum Witol BT


Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

Designation Description
Basis Set 4000 The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time.
Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time.
Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366.
To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″).
Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs) Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs) Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs) Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate.
Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs)
Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)
Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station.
The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS ■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS ■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual) Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″).
Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual) Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic) Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices.
Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper) For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction.
Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks.
Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″)
Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs) Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI Spacer for vice H 4620.1
H 4620.3DI Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw) Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″).
To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the
Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105.
Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support
Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding.
To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs)
Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.) Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″).
Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station.
Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320).
The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″)
30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the
uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421.
The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface.
Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface.
Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless) For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless) For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included.
The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)


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