EDM-Technik – Filter Mitsubishi (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 900 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 900 MPa	0,25 / 0,30
K250	25 kg	1	500 / 900 MPa	0,25
K355	45 kg	1	500 / 900 MPa	0,25 / 0,30
P5	5 kg	4	500 / 900 MPa	0,20 / 0,25
P10	10 kg	2	500 / 900 MPa	0,25 / 0,30
P15	20 kg	1	500 / 900 MPa	0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	1000 MPa	0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,20 / 0,25
P10	10 kg	2	1000 MPa	0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 1000 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,25
P10	10 kg	2	1000 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16	16 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250	25 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
K355	45 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
P5	5 kg	4	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10	10 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15	20 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	900 MPa	0,20 ´/ 0,25 / 0,30
K250	25 kg	1	900 MPa	0,25 / 0,30
P10	10 kg	2	900 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	900 MPa	0,25 / 0,30

boline S – Gamma-Phasen-Draht, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 MPa	0,25
K200	16 kg	1	500 MPa	0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	1000 MPa	0,20 / 0,25
B16	16 kg	1	1000 MPa	0,20 / 0,25
K250	25 kg	1	1000 MPa	0,20 / 0,25

cobracut® – For conical cuts

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	500 MPa	0,20 / 0,25
B8	8 kg	2	500 MPa	0,20 / 0,25
B16	16 kg	1	500 MPa	0,20 / 0,25
K250	25 kg	1	500 MPa	0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	900 MPa	0,15
B8	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
B16	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	900 MPa	0,25 / 0,30
K355	45 kg	1	900 MPa	0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
B16	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	900 MPa	0,20 / 0,25 / 0,30
K355	45 kg	1	900 MPa	0,30

megacut® Typ A – For highest precision

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
K200	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
P5	5 kg	2	900 MPa	0,15 / 0,20 / 0,25
P10	10 kg	2	900 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	900 MPa	0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,25
P5	5 kg	4	900 MPa	0,25
P10	10 kg	2	900 MPa	0,25
P15	20 kg	1	900 MPa	0,25

topas® plus H – High-performance wire for Makino machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	800 MPa	0,20 / 0,25 / 0,30
B16	16 kg	1	800 MPa	0,20 / 0,25 / 0,30 / 0,33
K250	25 kg	1	800 MPa	0,20 / 0,25 / 0,30 / 0,33
K355	45 kg	1	800 MPa	0,25 / 0,30 / 0,33
P5	5 kg	4	800 MPa	0,20 / 0,25 / 0,30
P10	10 kg	2	800 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	800 MPa	0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	500 MPa	0,25 / 0,30 / 0,33
B16	16 kg	1	500 MPa	0,25 / 0,30 / 0,33
K250	25 kg	1	500 MPa	0,25 / 0,30 / 0,33
K355	45 kg	1	500 MPa	0,30 / 0,33
P10	10 kg	2	500 MPa	0,25 / 0,30
P15	20 kg	1	500 MPa	0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	520 MPa	0,25
B8	8 kg	2	520 MPa	0,25 / 0,30
K125	3,5 kg	4	520 MPa	0,25
K250	25 kg	1	520 MPa	0,25 / 0,30
K355	45 kg	1	520 MPa	0,25 / 0,30
P5	4 kg	4	520 MPa	0,25 / 0,30
P10	10 kg	2	520 MPa	0,25 / 0,30
P15	20 kg	1	520 MPa	0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type	Länge	VPE coil	Available tensile strength	Dimensions
BK100	5000 m	1	2400 MPa	0,05 / 0,07
BK100	10.000 m	1	2400 MPa	0,05 / 0,07
B4	20.000 m	1	2400 MPa	0,07 / 0,10
B4	30.000 m	1	2400 MPa	0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type	Länge	VPE coil	Available tensile strength	Dimensions
B4	10.000 m	1	1000 MPa	–
B4	20.000 m	1	1000 MPa	0,07 / 0,10
B4	30.000 m	1	1000 MPa	0,07 / 0,10
B4	60.000 m	1	1000 MPa	0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type	Länge	VPE coil	Available tensile strength	Dimensions
B4	20.000 m	1	1200 MPa	0,07 / 0,10
B4	30.000 m	1	1200 MPa	0,07 / 0,10
B4	60.000 m	1	1200 MPa	0,10

EDM FILTER

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation	Machine type	bunol	Chemo	Mann + Hummel
Plate filter Makino / Mitsubishi / Hitachi	DWC-90B, 90SB, 110A, 110SA, DWC-90Z, 90SZ, 90SZP, 110Z, 110SZ, 110SZP, 110PA	0312022 Dimensions: Ø 300 x 29 x 250 mm Filtration rating: 3 – 5 µm Filter surface: 8,1 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Connection: Center pipe, Side nipple Model: Metal, powder coated Weight: 4 kg Packaging unit: 2 piece/s	–	–
Plate filter Makino / Mitsubishi	DWC-90B, 90SB, 110A, 110SA, DWC-90Z, 90SZ, 90SZP, 110Z, 110SZ, 110SZP, 110PA	0312020 Dimensions: Ø 300 x 500 mm Filtration rating: 3 – 5 µm Filter surface: 16,36 qm Flow direction: from outside to inside Differential pressure: max. 2,2 bar Connection: central nipple Model: Metal, powder coated Weight: 6,2 kg Packaging unit: 2 piece/s	EM 550/5	H311680-14 KIT Original Mann + Hummel Dimensions: Ø 302 x 501 mm Filtration rating: 3 – 5 µm Filter surface: 17,4 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Connection: G 3/4 “ Model: Metal, corrosion resistant FilterWeight: 7,6 kg Packaging unit: 1 St. per carton
Plate filter Makino / Mitsubishi	DWC-90B, 90SB, 110A, 110SA, DWC-90Z, 90SZ, 90SZP, 110Z, 110SZ, 110SZP, 110PA	0312020-KS Dimensions: Ø 300 x 29 x 500 mm Filtration rating: 3 – 5 µm Filter surface: 16,2 qm Flow direction: from outside to inside Differential pressure: max. 2,2 bar Connection: Center pipe, Side nipple G3/4″ Model: Metal, powder coated Weight: 6,2 kg Packaging unit: 2 piece/s	EM 550/5	H311033/20 Original Mann + Hummel Dimensions: Ø 302 x 503 mm Filtration rating: 3 – 5 µm Filter surface: 9,9 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Model: Metal FilterWeight: 6,6 kg Packaging unit: 1 St. per carton
Plate filter Brother / Mitsubishi	DWC (70, 90, 90P, 110, 200, 400) F, G, H, DWC (90, 110, 200) U, DWC (90, 110, 200, 300, 400, 500) HA, DWC (90C1, 90C2) DWC (110C1, 110C2)	0312110P Dimensions: Ø 300 x 29 x 500 mm Filtration rating: 3 – 5 µm Filter surface: 9,5 m² Flow direction: from outside to inside Differential pressure: max. 3,0 bar Connection: Center pipe Model: Metal, powder coated Weight: 5,1 kg Packaging unit: 2 piece/s	EM 150/5	H31967/20 Original Mann + Hummel Dimensions: Ø 302 x Ø 29 x 507 mm Filtration rating: 3 – 5 µm Filter surface: 9,5 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Model: Metal FilterWeight: 7,0 kg Packaging unit: 1 St. per carton
„Cleanstar“ Filter Mitsubishi / Brother	DWC (70, 90, 90P, 110, 200, 400) F, G, H, DWC (90, 110, 200) U, DWC (90, 110, 200, 300, 400, 500) HA, DWC (90C1, 90C2) DWC (110C1, 110C2)	0312110-UTK Dimensions: Ø 300 x 29 x 500 mm Filtration rating: 1-3 µm Filter surface: 17,11 m² Flow direction: from outside to inside Differential pressure: max. 3,0 bar Connection: Center pipe Model: Metal, powder coated Weight: 7,5 kg Packaging unit: 2 piece/s	150/3	–
Plate filter Fanuc / Hitachi / Makino / Mitsubishi / Seibu	CX Series CX10,CX20,CX2. FX Series FX10,FX20,FX30. FX-K Series, QA, RA, FA, MV, NA	0312024-G34 (0312024-KC/-KS) Dimensions: Ø 340 x 300 mm Filtration rating: 3 – 5 µm Filter surface: 13,6 m² Flow direction: from outside to inside Differential pressure: max. 2,2 bar Connection: central nipple Model: Metal, powder coated Weight: 6,3 kg Packaging unit: 2 piece/s	EM 670/5 P	H341390 Dimensions: Ø 340 x 300 mm Filtration rating: 3 – 5 µm Filter surface: 13,5 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Connection: G 3/4 “ Model: metal free, Plastic with double bellows FilterWeight: 6,4 kg Packaging unit: 1 St. per carton
„Cleanstar“ Filter Hitachi / Makino / Mitsubishi	CX Series CX10, CX20, CX2. FX Series FX10, FX20, FX30, FX-K, QA, RA, FA, PA, MV, NA	0312024-UT Made by OSHITARI Dimensions: 340 x 300 mm Filtration rating: 1 – 2 µm Filter surface: 14,5 m² Differential pressure: max. 2,5 bar Flow direction: from outside to inside Model: Metal – plastic lid and base powder coated / corrosion resistant Made in Japan Weight: 3,2 kg Packaging unit: 2 piece/s	EM 401/3	H341480/14 KIT H341490/14 KIT Plastic version Original Mann + Hummel Dimensions: Ø 340 x 300 mm Filtration rating: 1 – 2 µm Filter surface: 14,9 m² Differential pressure: max. 3 bar Flow direction: from outside to inside Connection: G 3/4 „, Model: long-life, W-Falte Metal, powder coated FilterWeight: 8,5 kg Packaging unit: 1 St. per carton
„Cleanstar“ Filter Hitachi / Makino / Mitsubishi	CX Series CX10, CX20, CX2, FX Series FX10, FX20, FX30, FX-K, QA, RA, PA, NA	0312024-UTK Dimensions: Ø 340 x 340 mm Filtration rating: 1 – 2 µm Filter surface: 17 m² Differential pressure: max. 3 bar Flow direction: from outside to inside Connection: Central nipple Model: Metal, powder coated Weight: 7 kg Packaging unit: 2 piece/s	EM 401/3	H341480/14 KIT H341490/14 KIT Plastic version Original Mann + Hummel Dimensions: Ø 340 x 300 mm Filtration rating: 1 – 2 µm Filter surface: 14,9 m² Differential pressure: max. 3 bar Flow direction: from outside to inside Connection: G 3/4 „, Model: long-life, W-Falte Metal, powder coated FilterWeight: 8,5 kg Packaging unit: 1 St. per carton
„Cleanstar“ Filter Hitachi / Makino / Mitsubishi	CX Series CX10, CX20, CX2, FX Series FX10, FX20, FX30, FX-K, QA, RA, PA, NA und FA, BA, MV	0312024-UTK300 Dimensions: Ø 340 x 300 mm Filtration rating: 1 – 2 µm Filter surface: 15 m² Differential pressure: max. 3 bar Flow direction: from outside to inside Connection: Central nipple Model: Metal, powder coated Weight: 6,5 kg Packaging unit: 2 piece/s	EM 401/3	H341480/14 KIT H341490/14 KIT Plastic version Original Mann + Hummel Dimensions: Ø 340 x 300 mm Filtration rating: 1 – 2 µm Filter surface: 14,9 m² Differential pressure: max. 3 bar Flow direction: from outside to inside Connection: G 3/4 „, Model: long-life, W-Falte Metal, powder coated FilterWeight: 8,5 kg Packaging unit: 1 St. per carton
Plate filter Charmilles / Mitsubishi FX	CX Series CX10, CX20, CX2, FX Series FX10, FX20, FX30, FX-K Series, QA, RA, FA, PA	0312025 Dimensions: Ø 340 x 46 x 450 mm Filtration rating: 3 – 5 µm Filter surface: 19,3 m² Flow direction: from outside to inside Differential pressure: max. 2,5 bar Connection: Center pipe, Side nipple Model: Metal, powder coated Weight: 7,9 kg Packaging unit: 2 piece/s	690/5 690/5 p powder coated	H342280/14 KIT Original Mann + Hummel Filter Dimensions: Ø 340 x 450 mm Filtration rating: 3 – 5 µm Filter surface: 22,6 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Connection: G 3/4 “ Model: W-Pleat Technology / Long Life Filter FilterWeight: 11,9 kg Packaging unit: 1 St. per carton
Filter Senkerosion Mitsubishi	Mitsubishi Senkerosion	0311004 Dimensions: Ø300 x 300 mm, Connection G3/4″ N3-AL inklusive Filtration rating: 10 µm Filter surface: 7,54 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Model: Metal	EM 174/5 690/5 p powder coated	–
Plate filter Charmilles	ROBOFIL (240CC, 440CC, 640CC, 240SL, 440SL, 2050TW, 6050TW),CUT (200, 300, 400)	0312026A Dimensions: Ø 340 x 450 mm Filtration rating: 3 – 5 µm Flow direction: from outside to inside Differential pressure: max. 2,5 bar Connection: Central nipple Model: Metal, powder coated Weight: 7,8 kg Packaging unit: 2 piece/s	EM 700/3 EM 700/3 p powder coated	H342240/40 KIT Original Mann + Hummel Dimensions: Ø 340 x 450 mm Filtration rating: 3-5 µm Filter surface: 22,4 m² Flow direction: from outside to inside Differential pressure: max. 3 bar Connection: G 3/4 “ Model: Metal with double bellows FilterWeight: 11,8 kg Packaging unit: 1 St. per carton

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

SPARE PARTS

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Fanuc	Description	HGH Item No.
A290-8004-X410	Felt insert Fanuc	2456204
A290-8004-X713	Wire sub Pulley ceramic lower Ø 49 x 6,5 x 6 Fanuc	2456303
A290-8005-X722	Isolation plate lower Fanuc	2456003
A290-8006-X707	Wire sub Pulley ceramic lower Ø 64 x 6,5 x 6 Fanuc	2456228
A290-8008-X107	Power feed upper & lower 8 x 4 x 10 Fanuc	2306330
A290-8011-V352	Break shoe upper Fanuc	2456392
A290-8011-X753	Diamond guide upper & lower Ø 0,205 mm Fanuc	2406120
A290-8011-X754	Diamond guide upper & lower Ø 0,255 mm Fanuc	2406121
A290-8011-X755	Diamond guide upper & lower Ø 0,305 mm Fanuc	2406122
A290-8011-X833	Diamond guide upper & lower Ø 0,205 mm Fanuc	2406128
A290-8011-X834	Diamond guide upper & lower Ø 0,255 mm Fanuc	2406131
A290-8011-X835	Diamond guide upper & lower Ø 0,305 mm Fanuc	2406129
A290-8018-X443	Diamond guide lower Ø 0,205 mm AWF Fanuc	2406103
A290-8018-X444	Diamond guide lower Ø 0,255 mm AWF Fanuc	2406108
A290-8018-X445	Diamond guide lower Ø 0,305 mm AWF Fanuc	2406105
A290-8018-X463	Diamond guide upper Ø 0,205 mm AWF Fanuc	2406104
A290-8018-X464	Diamond guide upper Ø 0,255 mm AWF Fanuc	2406109
A290-8018-X465	Diamond guide upper Ø 0,305 mm AWF Fanuc	2406106
A290-8021-X602	Isolation plate upper 51 x 33 x 29 Fanuc	2406220
A290-8021-X709	Isolation plate lower Fanuc	2456001
A290-8021-X765	Diamond guide upper Ø 0,205 mm Fanuc	2406100
A290-8021-X766	Diamond guide upper Ø 0,255 mm Fanuc	2406101
A290-8021-X767	Diamond guide upper Ø 0,305 mm Fanuc	2406102
A290-8021-X775	Diamond guide lower Ø 0,205 mm Fanuc	2406110
A290-8021-X776	Diamond guide lower Ø 0,255 mm Fanuc	2406111
A290-8021-X777	Diamond guide lower Ø 0,305 mm Fanuc	2406112
A290-8021-Y725	Die Guide Support Matra/Fanuc	2406011
A290-8021-Y745	Water nozzle upper & lower Ø 4,0 mm Fanuc 3 holes	2467041
A290-8021-Y745	Water nozzle upper & lower Ø 5,5 mm Fanuc	2467014
A290-8021-Y755	Water nozzle upper & lower Ø 4,0 mm Fanuc 1 hole	2467043
A290-8032-X735	Diamond guide lower Ø 0,205 mm AWF Fanuc	2406160
A290-8032-X736	Diamond guide lower Ø 0,255 mm AWF Fanuc	2406162
A290-8032-X737	Diamond guide lower Ø 0,305 mm AWF Fanuc	2406164
A290-8032-X765	Diamond guide lower Ø 0,205 mm Fanuc	2406318
A290-8032-X766	Diamond guide lower Ø 0,255 mm Fanuc	2406319
A290-8032-X767	Diamond guide lower Ø 0,305 mm Fanuc	2406320
A290-8032-Y611	Water nozzle upper Ø 5,5 mm AWF Fanuc	2467005
A290-8032-Z882	Power feed upper & lower 16 x 6,3 x 6 AWF Fanuc	2306332
A290-8037-X645	Guide upper Ø 0,4 mm Fanuc	2456103
A290-8037-X692	Isolation plate upper 51 x 31 x 30 Fanuc	2406221
A290-8037-X805	Pinch Pulley Fanuc	2467070
A290-8037-X879	Water nozzle lower Ø 5,5 mm AWF Fanuc	2467003
A290-8039-V352	Break shoe upper Ø 100 x 22 mm Fanuc	2406048
A290-8048-X771	Water nozzle upper Ø 7,0 mm Fanuc	2467007
A290-8048-X772	Water nozzle lower Ø 7,0 mm Fanuc	2467008
A290-8048-Y771	Water nozzle Fanuc	2467026
A290-8048-Y772	Water nozzle Fanuc	2467027
A290-8092-X702	Diamond guide upper Ø 0,105 mm AWF Fanuc	2406210
A290-8092-X704	Diamond guide upper Ø 0,155 mm AWF Fanuc	2406213
A290-8092-X705	Diamond guide upper Ø 0,205 mm AWF Fanuc	2406216
A290-8092-X706	Diamond guide upper Ø 0,255 mm AWF Fanuc	2406219
A290-8092-X707	Diamond guide upper Ø 0,305 mm AWF Fanuc	2406222
A290-8101-X312	Isolation plate lower Ø 72 x 15 Fanuc	2467964
A290-8101-X371	Break shoe upper Ø 140 x 22 mm Fanuc	2456311
A290-8101-X394	Feed Guide Plastic 13 x 20 x 19 mm Fanuc	2456214
A290-8101-X394	Feed Guide Ceramic 13 x 20 x 19 mm Fanuc	2456224
A290-8101-X509	Isolation plate upper 40 x 40 x 34 Fanuc	2406223
A290-8101-X730	Diamond guide upper Ø 0,105 mm Fanuc	2467205
A290-8101-X733	Diamond guide upper Ø 0,205 mm Fanuc	2406176
A290-8101-X734	Diamond guide upper Ø 0,255 mm Fanuc	2406179
A290-8101-X735	Diamond guide upper Ø 0,305 mm Fanuc	2406182
A290-8101-X740	Diamond guide lower Ø 0,105 mm Fanuc	2467204
A290-8101-X743	Diamond guide lower Ø 0,205 mm Fanuc	2406196
A290-8101-X744	Diamond guide lower Ø 0,255 mm Fanuc	2406199
A290-8101-X745	Diamond guide lower Ø 0,305 mm Fanuc	2406202
A290-8101-X750	Power feed upper & lower 2,8 x 7,7 x 23 Fanuc	2306331
A290-8101-X755	Water nozzlen support holder lower Fanuc	2467011
A290-8101-X756	Water nozzle lower Ø 6,5 mm Fanuc	2467009
A290-8101-X761	Guide Base lower 75 x 56 x 66 Fanuc	2467076
A290-8101-X765	Pulley lower Ceramic Ø 38 x 22 x 12 mm Fanuc	2456308
A290-8101-X774	Water nozzle lower Ø 4,0 mm Fanuc	2467104
A290-8101-Z382	Pinch Pulley Ceramic 40 x 20 x 18 mm Fanuc	2306175
A290-8101-Z383	Feed Pulley Ceramic Ø 40 x 20 x 19 mm Fanuc	2406045
A290-8102-X393	Feed Wire Guide Plastic 57 x 20 x 20 mm Fanuc	2456324
A290-8102-X620	Guide upper Ø 0,5 mm AWF Fanuc	2456104
A290-8102-X622	Pipe head Fanuc	2467036
A290-8102-X656	Rubber chuck Fanuc	2406500
A290-8102-X657	Cutting electrode Fanuc	2406993
A290-8102-X723	Nozzle Base upper Ø58 x 19T AWF Fanuc	2467030
A290-8102-X727	Platte Fanuc	2306166
A290-8102-X728	Spring Fanuc	2306146
A290-8102-X751	Water nozzle upper Ø 6,5 mm AWF Fanuc	2467012
A290-8102-X752	Water nozzle upper Ø 12,0 mm AWF Fanuc	2467017
A290-8102-X763	Block Fanuc	2306159
A290-8102-X764	Jet Nozzle Ø 11 mm/6 x Ø 2.0 x 13H mm Fanuc	2306158
A290-8102-X771	Water nozzle lower Ø 6,5 mm AWF Fanuc	2467013
A290-8102-X772	Water nozzle lower Ø 12,0 mm AWF Fanuc	2467018
A290-8102-X774	Water nozzle lower Ø 4,0 mm AWF Fanuc	2467016
A290-8102-X775	Water nozzle upper Ø 4,0 mm AWF Fanuc	2467015
A290-8102-Y722	Guide Base Alpha IA Fanuc	2456124
A290-8102-Y755	Jet Nozzle Ceramic upper Ø 0,8 mm AWF Fanuc	2456325
A290-8102-Y756	Jet Nozzle Ceramic upper Ø 1,5 mm AWF Fanuc	2456312
A290-8102-Y757	Jet Nozzle Ceramic upper Ø 0,5 mm AWF Fanuc	2456305
A290-8102-Y761	Jet nozzle Ø 1,0 mm	2456330
A290-8103-X705	Diamond guide upper Ø 0,205 mm manual Fanuc	2406181
A290-8103-X707	Diamond guide upper Ø 0,305 für 45° Konik Fanuc	2406183
A290-8103-X762	Guide Base lower 40 x 40 x 25 Fanuc	2467074
A290-8103-X774	Water nozzle lower Ø 2,0 mm Fanuc	2467044
A290-8104-X612	Block Fanuc	2307400
A290-8104-X620	Guide upper Ø 0,3 mm AWF Fanuc	2456102
A290-8104-X705	Diamond guide upper Ø 0,205 mm AWF Fanuc	2406185
A290-8104-X706	Diamond guide upper Ø 0,255 mm AWF Fanuc	2406184
A290-8104-X707	Diamond guide upper Ø 0,305 mm AWF Fanuc	2406186
A290-8104-X774	Water nozzle lower Ø 2,0 mm AWF Fanuc	2467022
A290-8104-X775	Water nozzle upper Ø 2,0 mm AWF Fanuc	2467023
A290-8104-Y706	Diamond guide finish cut upper 0,252 mm Fanuc	2406295
A290-8109-X776	Water nozzle upper Ø 6,5 mm Fanuc	2467039
A290-8110(8092)-X715	Diamond guide lower Ø 0,205 mm AWF Fanuc	2406276
A290-8110(8092)-X716	Diamond guide lower Ø 0,255 mm AWF Fanuc	2406279
A290-8110(8092)-X717	Diamond guide lower Ø 0,305 mm AWF Fanuc	2406282
A290-8110(8102)-Y726	Guide upper Ø 1,0 mm AWF Fanuc	2456106
A290-8110-V384#STD	Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc	2456306
A290-8110-V607#STD	Chuck MHZ J2 Fanuc	2306342
A290-8110-X317	Bushing Fanuc	2456123
A290-8110-X382	Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc	2456310
A290-8110-X383	Feed Pulley Ceramic Ø 40 x 12 x 30 mm Fanuc	2456307
A290-8110-X750	Power feed upper & lower 4 x 12 x 23 Fanuc	2306333
A290-8110-X750	Power feed upper & lower 4 x 12 x 30 Fanuc	2306333L
A290-8110-X751	Screw upper Fanuc	2467985
A290-8110-X752	Screw lower Fanuc	2467984
A290-8110-X762	Guide Base lower Ø 46 x 40 x 24.5 mm Fanuc	2406036
A290-8110-X770	Guide block A lower 69 x 51 x 20 Fanuc	2406503
A290-8110-Y716	Diamond guide finish cut lower Ø 0,252mm Fanuc	2406296
A290-8110-Y723	Nozzle Base upper Fanuc	2406964
A290-8110-Y761	Guide Base lower Fanuc	2406026
A290-8110-Y762	Guide Base lower 46 x 40 x 23 mm Edelstahl Fanuc	2467941
A290-8110-Y767	Base cover Fanuc lower	2467940
A290-8110-Y774	Guide lower Ø 1,0 AWF Fanuc	2456107
A290-8110-Z715	Diamond guide lower Ø 0,205 mm AWF Fanuc	2406206
A290-8110-Z716	Diamond guide lower Ø 0,255 mm AWF Fanuc	2406204
A290-8110-Z717	Diamond guide lower Ø 0,305 mm AWF Fanuc	2406207
A290-8111/09/01-X774	Water nozzle upper Ø 4,0 mm Fanuc	2467103
A290-8111-X371	Break shoe upper Ø 140 x 22 mm Fanuc	2456390
A290-8112-X382	Pinch Pulley Ceramic Ø 80 x 22 mm Fanuc	2456314
A290-8112-X383	Feed Pulley Ceramic Ø 80 x 22 mm Fanuc	2456338
A290-8112-X394	Feed ceramic Guide Fanuc	2406132
A290-8112-X656	Rubberchuck Fanuc	2467970
A290-8112-Z706	Guide AWF Ø 0,25 mm 45° upper Fanuc	2306322
A290-8112-Z716	Guide AWF Ø 0,25 mm 45° lower Fanuc	2306323
A290-8119-X382	Pinch Pulley Fanuc	2467947
A290-8119-X383	Drive Pulley Fanuc	2467948
A290-8119-X766	Reverse Pulley ceramic Fanuc	2456348
A290-8119-X776	Cover plate Fanuc	2406015
A290-8119-Y706	Diamond guide finish cut lower 0,252 mm Fanuc	2406291
A290-8119-Y716	DiamantdoppelGuide lower Ø 0,255 mm AWF Fanuc	2406208
A290-8119-Z780	Power feed Fanuc	2307705
A290-8119-Z786	Water nozzle lower Ø 4,0 mm AWF Fanuc	2467038
A290-8119-Z787	Water nozzle lower Ø 6,5 mm Fanuc	2467037
A290-8119-Z788	Water nozzle lower 12,0 mm Fanuc	2467040
A290-8119-Z791	Water nozzle lower Ø 2,0 mm Fanuc	24069101
A60L-0001-0046#2.0	Fuse Fanuc	2306147
A97L-0001-0664/15S1P	Power feed lower Ø25,4 x 9,5 mm Fanuc	2306321
A97L-0001-0670#1260Z	Bearing Fanuc	2456200
A97L-0001-0670#1450Z	Bearing Fanuc	2456201
A97L-0001-0670#DRF22	Bearing lower Ø 25/22 x 8 x 7 mm Fanuc	2456202
A97L-0126-0001/15S1P	Power feed upper & lower 16 x 6 x 6,3 Fanuc	2306310
A97L-0201-0369/6001	Bearing lower Ø 28 x 8 x 12 mm Fanuc	2450211
A97L-0201-0369-6203	Bearing lower Ø 40 x 17 x 12 mm Fanuc	2456401
A97L-0201-0490#136	Jet nozzle Fanuc	2407003
A97L-0201-0910#6003	Bearing 35x17x10 mm closed Fanuc	2456215
A97L-0201-0911#6807	Bearing Fanuc	2456220
A98L-0001-0465#2	Grease Fanuc	2456997
A98L-0001-0972	V-packing for 0C Fanuc	2306191
A98L-0001-0973	V-Packing Fanuc	2467991
A98L-0001-0992#F	Key cover sheet manual Alpha Fanuc	2306172
JB-R1A-P6	O-Ring Fanuc	2456244

CHEMISTRY

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY

Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen

Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen

Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen

Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen

Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen

Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister

Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation

Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation

Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can

Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister

Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can

Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister

ELECTRODES

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES

Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece

Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece

Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece

Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece

Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece

Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece

TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece

Collet for Bohrteufel
Minimum Order: 1 Piece

Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece

Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26

Dielektrikum Witol BT

Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

CLAMPING SYSTEM HIRSCHMANN 4000

Designation	Description
Basis Set 4000	The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time. Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus	The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time. Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam	Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop	The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam	The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366. To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam	This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element	For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate	Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″). Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs)	Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs)	Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs)	Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport	For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set	The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set	Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper	For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam	Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs)	For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS	The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station. The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS	■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS	■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual)	Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″). Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual)	Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic)	Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner	Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit	Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett	For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett	For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper)	For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction. Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit	The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise	Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise	The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks. Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise	Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise	Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs)	Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI	Spacer for vice H 4620.1
H 4620.3DI	Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.)	For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw)	Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder	For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder	Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.)	For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise	For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″). Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert	Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert	Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise	For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″). To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″). Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert	Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder	This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.). Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105. Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder	Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.). Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder	Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs) Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.)	Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle	Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder	Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder	This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station. Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper	For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam	For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam	Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.)	For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper	For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421. The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit	Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface. Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar	For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit	Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface. Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle	The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter	The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet	For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett	Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett	Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless)	For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless)	For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck	For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder	For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station	The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included. The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station	Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station	Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube	Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)

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EDM-Technik – Filter Makino (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

EDM WIRE

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 900 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 900 MPa	0,25 / 0,30
K250	25 kg	1	500 / 900 MPa	0,25
K355	45 kg	1	500 / 900 MPa	0,25 / 0,30
P5	5 kg	4	500 / 900 MPa	0,20 / 0,25
P10	10 kg	2	500 / 900 MPa	0,25 / 0,30
P15	20 kg	1	500 / 900 MPa	0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	1000 MPa	0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,20 / 0,25
P10	10 kg	2	1000 MPa	0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 1000 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,25
P10	10 kg	2	1000 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16	16 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250	25 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
K355	45 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
P5	5 kg	4	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10	8 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15	20 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	900 MPa	0,20 ´/ 0,25 / 0,30
K250	25 kg	1	900 MPa	0,25 / 0,30
P10	4 kg	2	900 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	900 MPa	0,25 / 0,30

betterbrass ONE – The revolution for plain brass wires

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 900 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 900 MPa	0,25 / 0,30
K250	25 kg	1	500 / 900 MPa	0,25
K355	45 kg	1	500 / 900 MPa	0,25 / 0,30
P5	5 kg	4	500 / 900 MPa	0,20 / 0,25
P10	10 kg	2	500 / 900 MPa	0,25 / 0,30
P15	20 kg	1	500 / 900 MPa	0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	1000 MPa	0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,20 / 0,25
P10	10 kg	2	1000 MPa	0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 / 1000 MPa	0,20 / 0,25 / 0,30
K200	16 kg	1	500 / 1000 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	1000 MPa	0,25
K355	45 kg	1	1000 MPa	0,25 / 0,30
P5	5 kg	4	1000 MPa	0,25
P10	10 kg	2	1000 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	1000 MPa	0,25 / 0,30

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16	16 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250	25 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
K355	45 kg	1	400 / 500 / 1000 MPa	0,25 / 0,30 (nur 1000)
P5	5 kg	4	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10	8 kg	2	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15	20 kg	1	400 / 500 / 1000 MPa	0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline S – Gamma-Phasen-Draht, made by bedra

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	500 MPa	0,25
K200	16 kg	1	500 MPa	0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	1000 MPa	0,20 / 0,25
B16	16 kg	1	1000 MPa	0,20 / 0,25
K250	25 kg	1	1000 MPa	0,20 / 0,25

cobracut® – For conical cuts

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	500 MPa	0,20 / 0,25
B8	8 kg	2	500 MPa	0,20 / 0,25
B16	16 kg	1	500 MPa	0,20 / 0,25
K250	25 kg	1	500 MPa	0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	900 MPa	0,15
B8	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
B16	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	900 MPa	0,25 / 0,30
K355	45 kg	1	900 MPa	0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
B16	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
K250	25 kg	1	900 MPa	0,20 / 0,25 / 0,30
K355	45 kg	1	900 MPa	0,30

megacut® Typ A – For highest precision

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,15 / 0,20 / 0,25 / 0,30
K200	16 kg	1	900 MPa	0,20 / 0,25 / 0,30
P5	5 kg	2	900 MPa	0,15 / 0,20 / 0,25
P10	10 kg	2	900 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	900 MPa	0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
K160	8 kg	2	900 MPa	0,25
P5	5 kg	4	900 MPa	0,25
P10	10 kg	2	900 MPa	0,25
P15	20 kg	1	900 MPa	0,25

topas® plus H – High-performance wire for Makino machines

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	800 MPa	0,20 / 0,25 / 0,30
B16	16 kg	1	800 MPa	0,20 / 0,25 / 0,30 / 0,33
K250	25 kg	1	800 MPa	0,20 / 0,25 / 0,30 / 0,33
K355	45 kg	1	800 MPa	0,25 / 0,30 / 0,33
P5	5 kg	4	800 MPa	0,20 / 0,25 / 0,30
P10	10 kg	2	800 MPa	0,20 / 0,25 / 0,30
P15	20 kg	1	800 MPa	0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B8	8 kg	2	500 MPa	0,25 / 0,30 / 0,33
B16	16 kg	1	500 MPa	0,25 / 0,30 / 0,33
K250	25 kg	1	500 MPa	0,25 / 0,30 / 0,33
K355	45 kg	1	500 MPa	0,30 / 0,33
P10	10 kg	2	500 MPa	0,25 / 0,30
P15	20 kg	1	500 MPa	0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type	Fill weight	VPE coil	Available tensile strength	Dimensions
B4	4 kg	1	520 MPa	0,25
B8	8 kg	2	520 MPa	0,25 / 0,30
K125	3,5 kg	4	520 MPa	0,25
K250	25 kg	1	520 MPa	0,25 / 0,30
K355	45 kg	1	520 MPa	0,25 / 0,30
P5	4 kg	4	520 MPa	0,25 / 0,30
P10	4 kg	2	520 MPa	0,25 / 0,30
P15	20 kg	1	520 MPa	0,25 / 0,30