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EDM-Technik – Filter Brother (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 10 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 ´/ 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,25 / 0,30
boline S – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 MPa 0,25
K200 16 kg 1 500 MPa 0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 1000 MPa 0,20 / 0,25
B16 16 kg 1 1000 MPa 0,20 / 0,25
K250 25 kg 1 1000 MPa 0,20 / 0,25

cobracut® – For conical cuts

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 500 MPa 0,20 / 0,25
B8 8 kg 2 500 MPa 0,20 / 0,25
B16 16 kg 1 500 MPa 0,20 / 0,25
K250 25 kg 1 500 MPa 0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 900 MPa 0,15
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
K355 45 kg 1 900 MPa 0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,20 / 0,25 / 0,30
K355 45 kg 1 900 MPa 0,30

megacut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
P5 5 kg 2 900 MPa 0,15 / 0,20 / 0,25
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,25
P5 5 kg 4 900 MPa 0,25
P10 10 kg 2 900 MPa 0,25
P15 20 kg 1 900 MPa 0,25

topas® plus H – High-performance wire for Makino machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 800 MPa 0,20 / 0,25 / 0,30
B16 16 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K250 25 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K355 45 kg 1 800 MPa 0,25 / 0,30 / 0,33
P5 5 kg 4 800 MPa 0,20 / 0,25 / 0,30
P10 10 kg 2 800 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 800 MPa 0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 500 MPa 0,25 / 0,30 / 0,33
B16 16 kg 1 500 MPa 0,25 / 0,30 / 0,33
K250 25 kg 1 500 MPa 0,25 / 0,30 / 0,33
K355 45 kg 1 500 MPa 0,30 / 0,33
P10 10 kg 2 500 MPa 0,25 / 0,30
P15 20 kg 1 500 MPa 0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 520 MPa 0,25
B8 8 kg 2 520 MPa 0,25 / 0,30
K125 3,5 kg 4 520 MPa 0,25
K250 25 kg 1 520 MPa 0,25 / 0,30
K355 45 kg 1 520 MPa 0,25 / 0,30
P5 4 kg 4 520 MPa 0,25 / 0,30
P10 10 kg 2 520 MPa 0,25 / 0,30
P15 20 kg 1 520 MPa 0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type Länge VPE coil Available tensile strength Dimensions
BK100 5000 m 1 2400 MPa 0,05 / 0,07
BK100 10.000 m 1 2400 MPa 0,05 / 0,07
B4 20.000 m 1 2400 MPa 0,07 / 0,10
B4 30.000 m 1 2400 MPa 0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 10.000 m 1 1000 MPa –
B4 20.000 m 1 1000 MPa 0,07 / 0,10
B4 30.000 m 1 1000 MPa 0,07 / 0,10
B4 60.000 m 1 1000 MPa 0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 20.000 m 1 1200 MPa 0,07 / 0,10
B4 30.000 m 1 1200 MPa 0,07 / 0,10
B4 60.000 m 1 1200 MPa 0,10

EDM FILTER

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation Machine type bunol Chemo Mann + Hummel
Plate filter Brother / Mitsubishi

 HS-(300, 350, 3100, 3600,5100),
HS-50A,
70A		 0312110P
Dimensions: Ø 300 x 29 x 500 mm
Filtration rating: 3 – 5 µm
Filter surface: 9,5 m²
Flow direction: from outside to inside
Differential pressure: max. 3,0 bar
Connection: Center pipe
Model: Metal, powder coated
Weight: 5,1 kg
VE: 2 piece/s		 EM 150/5
Original Chemo-Filter,Made in Germany
Dimensions: Ø300 x Ø 29 x 504 mm
Filtration rating: 5 µm
Filter surface: 10,2 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit 1 St. per carton		 H31967/20
Original Mann + Hummel
Dimensions: Ø 302 x Ø 29 x 507 mm
Filtration rating: 3 – 5 µm
Filter surface: 9,5 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
FilterWeight: 7,0 kg
Packaging unit 1 St. per carton
„Cleanstar“ Filter Mitsubishi / Brother
 HS-(300, 350, 3100, 3600,5100), HS-50A, 70A 0312110-UTK
Dimensions: Ø 300 x 29 x 500 mm
Filtration rating: 1-3 µm
Filter surface: 17,11 m²
Flow direction: from outside to inside
Differential pressure: max. 3,0 bar
Connection: Center pipe
Model: Metal, powder coated
Weight: 7,5 kg
Packaging unit: 2 piece/s		 150/3
Original Chemo-Filter,Made in Germany
Dimensions: Ø300 x Ø 29 x 504 mm
Filtration rating: 3 µm
Filter surface: 11,16 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
Packaging unit 1 St. per carton		 –

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Fanuc Description HGH Item No.
A290-8004-X410 Felt insert Fanuc 2456204
A290-8004-X713 Wire sub Pulley ceramic lower Ø 49 x 6,5 x 6 Fanuc 2456303
A290-8005-X722 Isolation plate lower Fanuc 2456003
A290-8006-X707 Wire sub Pulley ceramic lower Ø 64 x 6,5 x 6 Fanuc 2456228
A290-8008-X107 Power feed upper & lower 8 x 4 x 10 Fanuc 2306330
A290-8011-V352 Break shoe upper Fanuc 2456392
A290-8011-X753 Diamond guide upper & lower Ø 0,205 mm Fanuc 2406120
A290-8011-X754 Diamond guide upper & lower Ø 0,255 mm Fanuc 2406121
A290-8011-X755 Diamond guide upper & lower Ø 0,305 mm Fanuc 2406122
A290-8011-X833 Diamond guide upper & lower Ø 0,205 mm Fanuc 2406128
A290-8011-X834 Diamond guide upper & lower Ø 0,255 mm Fanuc 2406131
A290-8011-X835 Diamond guide upper & lower Ø 0,305 mm Fanuc 2406129
A290-8018-X443 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406103
A290-8018-X444 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406108
A290-8018-X445 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406105
A290-8018-X463 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406104
A290-8018-X464 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406109
A290-8018-X465 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406106
A290-8021-X602 Isolation plate upper 51 x 33 x 29 Fanuc 2406220
A290-8021-X709 Isolation plate lower Fanuc 2456001
A290-8021-X765 Diamond guide upper Ø 0,205 mm Fanuc 2406100
A290-8021-X766 Diamond guide upper Ø 0,255 mm Fanuc 2406101
A290-8021-X767 Diamond guide upper Ø 0,305 mm Fanuc 2406102
A290-8021-X775 Diamond guide lower Ø 0,205 mm Fanuc 2406110
A290-8021-X776 Diamond guide lower Ø 0,255 mm Fanuc 2406111
A290-8021-X777 Diamond guide lower Ø 0,305 mm Fanuc 2406112
A290-8021-Y725 Die Guide Support Matra/Fanuc 2406011
A290-8021-Y745 Water nozzle upper & lower Ø 4,0 mm Fanuc 3 holes 2467041
A290-8021-Y745 Water nozzle upper & lower Ø 5,5 mm Fanuc 2467014
A290-8021-Y755 Water nozzle upper & lower Ø 4,0 mm Fanuc 1 hole 2467043
A290-8032-X735 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406160
A290-8032-X736 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406162
A290-8032-X737 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406164
A290-8032-X765 Diamond guide lower Ø 0,205 mm Fanuc 2406318
A290-8032-X766 Diamond guide lower Ø 0,255 mm Fanuc 2406319
A290-8032-X767 Diamond guide lower Ø 0,305 mm Fanuc 2406320
A290-8032-Y611 Water nozzle upper Ø 5,5 mm AWF Fanuc 2467005
A290-8032-Z882 Power feed upper & lower 16 x 6,3 x 6 AWF Fanuc 2306332
A290-8037-X645 Guide upper Ø 0,4 mm Fanuc 2456103
A290-8037-X692 Isolation plate upper 51 x 31 x 30 Fanuc 2406221
A290-8037-X805 Pinch Pulley Fanuc 2467070
A290-8037-X879 Water nozzle lower Ø 5,5 mm AWF Fanuc 2467003
A290-8039-V352 Break shoe upper Ø 100 x 22 mm Fanuc 2406048
A290-8048-X771 Water nozzle upper Ø 7,0 mm Fanuc 2467007
A290-8048-X772 Water nozzle lower Ø 7,0 mm Fanuc 2467008
A290-8048-Y771 Water nozzle Fanuc 2467026
A290-8048-Y772 Water nozzle Fanuc 2467027
A290-8092-X702 Diamond guide upper Ø 0,105 mm AWF Fanuc 2406210
A290-8092-X704 Diamond guide upper Ø 0,155 mm AWF Fanuc 2406213
A290-8092-X705 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406216
A290-8092-X706 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406219
A290-8092-X707 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406222
A290-8101-X312 Isolation plate lower Ø 72 x 15 Fanuc 2467964
A290-8101-X371 Break shoe upper Ø 140 x 22 mm Fanuc 2456311
A290-8101-X394 Feed Guide Plastic 13 x 20 x 19 mm Fanuc 2456214
A290-8101-X394 Feed Guide Ceramic 13 x 20 x 19 mm Fanuc 2456224
A290-8101-X509 Isolation plate upper 40 x 40 x 34 Fanuc 2406223
A290-8101-X730 Diamond guide upper Ø 0,105 mm Fanuc 2467205
A290-8101-X733 Diamond guide upper Ø 0,205 mm Fanuc 2406176
A290-8101-X734 Diamond guide upper Ø 0,255 mm Fanuc 2406179
A290-8101-X735 Diamond guide upper Ø 0,305 mm Fanuc 2406182
A290-8101-X740 Diamond guide lower Ø 0,105 mm Fanuc 2467204
A290-8101-X743 Diamond guide lower Ø 0,205 mm Fanuc 2406196
A290-8101-X744 Diamond guide lower Ø 0,255 mm Fanuc 2406199
A290-8101-X745 Diamond guide lower Ø 0,305 mm Fanuc 2406202
A290-8101-X750 Power feed upper & lower 2,8 x 7,7 x 23 Fanuc 2306331
A290-8101-X755 Water nozzlen support holder lower Fanuc 2467011
A290-8101-X756 Water nozzle lower Ø 6,5 mm Fanuc 2467009
A290-8101-X761 Guide Base lower 75 x 56 x 66 Fanuc 2467076
A290-8101-X765 Pulley lower Ceramic Ø 38 x 22 x 12 mm Fanuc 2456308
A290-8101-X774 Water nozzle lower Ø 4,0 mm Fanuc 2467104
A290-8101-Z382 Pinch Pulley Ceramic 40 x 20 x 18 mm Fanuc 2306175
A290-8101-Z383 Feed Pulley Ceramic Ø 40 x 20 x 19 mm Fanuc 2406045
A290-8102-X393 Feed Wire Guide Plastic 57 x 20 x 20 mm Fanuc 2456324
A290-8102-X620 Guide upper Ø 0,5 mm AWF Fanuc 2456104
A290-8102-X622 Pipe head Fanuc 2467036
A290-8102-X656 Rubber chuck Fanuc 2406500
A290-8102-X657 Cutting electrode Fanuc 2406993
A290-8102-X723 Nozzle Base upper Ø58 x 19T AWF Fanuc 2467030
A290-8102-X727 Platte Fanuc 2306166
A290-8102-X728 Spring Fanuc 2306146
A290-8102-X751 Water nozzle upper Ø 6,5 mm AWF Fanuc 2467012
A290-8102-X752 Water nozzle upper Ø 12,0 mm AWF Fanuc 2467017
A290-8102-X763 Block Fanuc 2306159
A290-8102-X764 Jet Nozzle Ø 11 mm/6 x Ø 2.0 x 13H mm Fanuc 2306158
A290-8102-X771 Water nozzle lower Ø 6,5 mm AWF Fanuc 2467013
A290-8102-X772 Water nozzle lower Ø 12,0 mm AWF Fanuc 2467018
A290-8102-X774 Water nozzle lower Ø 4,0 mm AWF Fanuc 2467016
A290-8102-X775 Water nozzle upper Ø 4,0 mm AWF Fanuc 2467015
A290-8102-Y722 Guide Base Alpha IA Fanuc 2456124
A290-8102-Y755 Jet Nozzle Ceramic upper Ø 0,8 mm AWF Fanuc 2456325
A290-8102-Y756 Jet Nozzle Ceramic upper Ø 1,5 mm AWF Fanuc 2456312
A290-8102-Y757 Jet Nozzle Ceramic upper Ø 0,5 mm AWF Fanuc 2456305
A290-8102-Y761 Jet nozzle Ø 1,0 mm 2456330
A290-8103-X705 Diamond guide upper Ø 0,205 mm manual Fanuc 2406181
A290-8103-X707 Diamond guide upper Ø 0,305 für 45° Konik Fanuc 2406183
A290-8103-X762 Guide Base lower 40 x 40 x 25 Fanuc 2467074
A290-8103-X774 Water nozzle lower Ø 2,0 mm Fanuc 2467044
A290-8104-X612 Block Fanuc 2307400
A290-8104-X620 Guide upper Ø 0,3 mm AWF Fanuc 2456102
A290-8104-X705 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406185
A290-8104-X706 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406184
A290-8104-X707 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406186
A290-8104-X774 Water nozzle lower Ø 2,0 mm AWF Fanuc 2467022
A290-8104-X775 Water nozzle upper Ø 2,0 mm AWF Fanuc 2467023
A290-8104-Y706 Diamond guide finish cut upper 0,252 mm Fanuc 2406295
A290-8109-X776 Water nozzle upper Ø 6,5 mm Fanuc 2467039
A290-8110(8092)-X715 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406276
A290-8110(8092)-X716 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406279
A290-8110(8092)-X717 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406282
A290-8110(8102)-Y726 Guide upper Ø 1,0 mm AWF Fanuc 2456106
A290-8110-V384#STD Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc 2456306
A290-8110-V607#STD Chuck MHZ J2 Fanuc 2306342
A290-8110-X317 Bushing Fanuc 2456123
A290-8110-X382 Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc 2456310
A290-8110-X383 Feed Pulley Ceramic Ø 40 x 12 x 30 mm Fanuc 2456307
A290-8110-X750 Power feed upper & lower 4 x 12 x 23 Fanuc 2306333
A290-8110-X750 Power feed upper & lower 4 x 12 x 30 Fanuc 2306333L
A290-8110-X751 Screw upper Fanuc 2467985
A290-8110-X752 Screw lower Fanuc 2467984
A290-8110-X762 Guide Base lower Ø 46 x 40 x 24.5 mm Fanuc 2406036
A290-8110-X770 Guide block A lower 69 x 51 x 20 Fanuc 2406503
A290-8110-Y716 Diamond guide finish cut lower Ø 0,252mm Fanuc 2406296
A290-8110-Y723 Nozzle Base upper Fanuc 2406964
A290-8110-Y761 Guide Base lower Fanuc 2406026
A290-8110-Y762 Guide Base lower 46 x 40 x 23 mm Edelstahl Fanuc 2467941
A290-8110-Y767 Base cover Fanuc lower 2467940
A290-8110-Y774 Guide lower Ø 1,0 AWF Fanuc 2456107
A290-8110-Z715 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406206
A290-8110-Z716 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406204
A290-8110-Z717 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406207
A290-8111/09/01-X774 Water nozzle upper Ø 4,0 mm Fanuc 2467103
A290-8111-X371 Break shoe upper Ø 140 x 22 mm Fanuc 2456390
A290-8112-X382 Pinch Pulley Ceramic Ø 80 x 22 mm Fanuc 2456314
A290-8112-X383 Feed Pulley Ceramic Ø 80 x 22 mm Fanuc 2456338
A290-8112-X394 Feed ceramic Guide Fanuc 2406132
A290-8112-X656 Rubberchuck Fanuc 2467970
A290-8112-Z706 Guide AWF Ø 0,25 mm 45° upper Fanuc 2306322
A290-8112-Z716 Guide AWF Ø 0,25 mm 45° lower Fanuc 2306323
A290-8119-X382 Pinch Pulley Fanuc 2467947
A290-8119-X383 Drive Pulley Fanuc 2467948
A290-8119-X766 Reverse Pulley ceramic Fanuc 2456348
A290-8119-X776 Cover plate Fanuc 2406015
A290-8119-Y706 Diamond guide finish cut lower 0,252 mm Fanuc 2406291
A290-8119-Y716 DiamantdoppelGuide lower Ø 0,255 mm AWF Fanuc 2406208
A290-8119-Z780 Power feed Fanuc 2307705
A290-8119-Z786 Water nozzle lower Ø 4,0 mm AWF Fanuc 2467038
A290-8119-Z787 Water nozzle lower Ø 6,5 mm Fanuc 2467037
A290-8119-Z788 Water nozzle lower 12,0 mm Fanuc 2467040
A290-8119-Z791 Water nozzle lower Ø 2,0 mm Fanuc 24069101
A60L-0001-0046#2.0 Fuse Fanuc 2306147
A97L-0001-0664/15S1P Power feed lower Ø25,4 x 9,5 mm Fanuc 2306321
A97L-0001-0670#1260Z Bearing Fanuc 2456200
A97L-0001-0670#1450Z Bearing Fanuc 2456201
A97L-0001-0670#DRF22 Bearing lower Ø 25/22 x 8 x 7 mm Fanuc 2456202
A97L-0126-0001/15S1P Power feed upper & lower 16 x 6 x 6,3 Fanuc 2306310
A97L-0201-0369/6001 Bearing lower Ø 28 x 8 x 12 mm Fanuc 2450211
A97L-0201-0369-6203 Bearing lower Ø 40 x 17 x 12 mm Fanuc 2456401
A97L-0201-0490#136 Jet nozzle Fanuc 2407003
A97L-0201-0910#6003 Bearing 35x17x10 mm closed Fanuc 2456215
A97L-0201-0911#6807 Bearing Fanuc 2456220
A98L-0001-0465#2 Grease Fanuc 2456997
A98L-0001-0972 V-packing for 0C Fanuc 2306191
A98L-0001-0973 V-Packing Fanuc 2467991
A98L-0001-0992#F Key cover sheet manual Alpha Fanuc 2306172
JB-R1A-P6 O-Ring Fanuc 2456244

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY


Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen


Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen


Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen


Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister


Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can


Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister


Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can


Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES


Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Collet for Bohrteufel
Minimum Order: 1 Piece


Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece


Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26


Dielektrikum Witol BT


Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

Designation Description
Basis Set 4000 The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time.
Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time.
Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366.
To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″).
Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs) Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs) Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs) Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate.
Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs)
Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)
Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station.
The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS ■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS ■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual) Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″).
Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual) Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic) Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices.
Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper) For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction.
Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks.
Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″)
Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs) Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI Spacer for vice H 4620.1
H 4620.3DI Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw) Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″).
To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the
Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105.
Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support
Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding.
To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs)
Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.) Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″).
Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station.
Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320).
The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″)
30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the
uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421.
The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface.
Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface.
Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless) For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless) For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included.
The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)


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EDM-Technik – Filter Agie (en)

EDM-TECHNOLOGY BY HGH

Filters for spark erosion; Electrodes for start hole drilling machines and counter erosion

BERKENHOFF DAHMEN

Bare wire / Brass wire

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

Coated erode wire

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline H – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 ´/ 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
P10 4 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,25 / 0,30

betterbrass ONE – The revolution for plain brass wires

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 900 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 900 MPa 0,25 / 0,30
K250 25 kg 1 500 / 900 MPa 0,25
K355 45 kg 1 500 / 900 MPa 0,25 / 0,30
P5 5 kg 4 500 / 900 MPa 0,20 / 0,25
P10 10 kg 2 500 / 900 MPa 0,25 / 0,30
P15 20 kg 1 500 / 900 MPa 0,25 / 0,30

megacut® pro TWO – The new second generation brass wire for Japanese machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 1000 MPa 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,20 / 0,25
P10 10 kg 2 1000 MPa 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

BOLINE BRASS – MS-EDM wire, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 / 1000 MPa 0,20 / 0,25 / 0,30
K200 16 kg 1 500 / 1000 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 1000 MPa 0,25
K355 45 kg 1 1000 MPa 0,25 / 0,30
P5 5 kg 4 1000 MPa 0,25
P10 10 kg 2 1000 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 1000 MPa 0,25 / 0,30

gapstar® ONE – Neue Generation der Hochleistungsdrähte mit patentierter bedra TRIMPAC Technologie

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
B16 16 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
K250 25 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
K355 45 kg 1 400 / 500 / 1000 MPa 0,25 / 0,30 (nur 1000)
P5 5 kg 4 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P10 8 kg 2 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)
P15 20 kg 1 400 / 500 / 1000 MPa 0,20 (nur 1000) / 0,25 / 0,30 (nur 1000)

boline S – Gamma-Phasen-Draht, made by bedra

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 500 MPa 0,25
K200 16 kg 1 500 MPa 0,25

topas® PLUS G – Special electrode for high cutting performance in combination with highest precision on AGIE-machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 1000 MPa 0,20 / 0,25
B16 16 kg 1 1000 MPa 0,20 / 0,25
K250 25 kg 1 1000 MPa 0,20 / 0,25

cobracut® – For conical cuts

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 500 MPa 0,20 / 0,25
B8 8 kg 2 500 MPa 0,20 / 0,25
B16 16 kg 1 500 MPa 0,20 / 0,25
K250 25 kg 1 500 MPa 0,20 / 0,25

cobracut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 900 MPa 0,15
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,25 / 0,30
K355 45 kg 1 900 MPa 0,25 / 0,30

cobracut® Typ G – For highest precision, even with large conics on toroid-guided machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
B16 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
K250 25 kg 1 900 MPa 0,20 / 0,25 / 0,30
K355 45 kg 1 900 MPa 0,30

megacut® Typ A – For highest precision

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,15 / 0,20 / 0,25 / 0,30
K200 16 kg 1 900 MPa 0,20 / 0,25 / 0,30
P5 5 kg 2 900 MPa 0,15 / 0,20 / 0,25
P10 10 kg 2 900 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 900 MPa 0,20 / 0,25 / 0,30

megacut® plus – For high cutting performance at an attractive price

Coil type Fill weight VPE coil Available tensile strength Dimensions
K160 8 kg 2 900 MPa 0,25
P5 5 kg 4 900 MPa 0,25
P10 10 kg 2 900 MPa 0,25
P15 20 kg 1 900 MPa 0,25

topas® plus H – High-performance wire for Makino machines

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 800 MPa 0,20 / 0,25 / 0,30
B16 16 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K250 25 kg 1 800 MPa 0,20 / 0,25 / 0,30 / 0,33
K355 45 kg 1 800 MPa 0,25 / 0,30 / 0,33
P5 5 kg 4 800 MPa 0,20 / 0,25 / 0,30
P10 10 kg 2 800 MPa 0,20 / 0,25 / 0,30
P15 20 kg 1 800 MPa 0,20 / 0,25 / 0,30

topas® plus X – For Charmilles-machines with X-technology

Coil type Fill weight VPE coil Available tensile strength Dimensions
B8 8 kg 2 500 MPa 0,25 / 0,30 / 0,33
B16 16 kg 1 500 MPa 0,25 / 0,30 / 0,33
K250 25 kg 1 500 MPa 0,25 / 0,30 / 0,33
K355 45 kg 1 500 MPa 0,30 / 0,33
P10 10 kg 2 500 MPa 0,25 / 0,30
P15 20 kg 1 500 MPa 0,25 / 0,30

broncocut® Typ X – Fast and accurate

Coil type Fill weight VPE coil Available tensile strength Dimensions
B4 4 kg 1 520 MPa 0,25
B8 8 kg 2 520 MPa 0,25 / 0,30
K125 3,5 kg 4 520 MPa 0,25
K250 25 kg 1 520 MPa 0,25 / 0,30
K355 45 kg 1 520 MPa 0,25 / 0,30
P5 4 kg 4 520 MPa 0,25 / 0,30
P10 4 kg 2 520 MPa 0,25 / 0,30
P15 20 kg 1 520 MPa 0,25 / 0,30

Fine Wire

microcut® MF2A – Für anspruchsvollste Mikroerosionsanwendungen die eine noch höhere Available tensile strength erfordern

Coil type Länge VPE coil Available tensile strength Dimensions
BK100 5000 m 1 2400 MPa 0,05 / 0,07
BK100 10.000 m 1 2400 MPa 0,05 / 0,07
B4 20.000 m 1 2400 MPa 0,07 / 0,10
B4 30.000 m 1 2400 MPa 0,07 / 0,10

microcut® CCA – Für hohe Anforderungen bei der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 10.000 m 1 1000 MPa –
B4 20.000 m 1 1000 MPa 0,07 / 0,10
B4 30.000 m 1 1000 MPa 0,07 / 0,10
B4 60.000 m 1 1000 MPa 0,10

microcut® SF – Gamma-Phasen-Feinstdraht für wirtschaftliche Bearbeitung in der Mikroerosion

Coil type Länge VPE coil Available tensile strength Dimensions
B4 20.000 m 1 1200 MPa 0,07 / 0,10
B4 30.000 m 1 1200 MPa 0,07 / 0,10
B4 60.000 m 1 1200 MPa 0,10

EDM FILTER

AGIE BROTHERCHARMILLES CHMER FANUC HITACHIMAKINOMITSUBISHISEIBUSODICKSENKEROSION

Designation Machine type bunol Chemo Mann + Hummel
Filter cartridge White

 – 0320028
Filter cartridge for Agie, Charmilles, Makino
Dimensions: 65 x 250 mm
Filtration rating: 5 µm
„without grooves“
Packaging unit 1 piece/s		 – –
Filter cartridge White

 – 0320028.R
Filter cartridge for Agie, Charmilles, Makino
Dimensions: 65 x 250 mm
Filtration rating: 5 µm
„with groove“
Packaging unit 1 piece/s		 – –
Plate filter Hansen / OPS Ingersoll

 Agietron (50, 100, 200, 300) (1, 2, 3, 4, 5, 6) U
Agieeloxmondo (20, 30)
Agietoron Integral (2, 3)		 0311005
Dimensions: Ø150 x 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Connection: Center pipe
Model: plate filter
Weight: 2,3 kg
VE: 6 piece/s		 EM 114/5
Original Chemo-Filter, Made in Germany
Dimensions: Ø150 x Ø 31,5 x 365 mm
Filtration rating: 5 µm
Filter surface: 3,80 m²
Flow direction: from outside to inside
Differential pressure: max. 1,5 bar
Model: Metal
Weight: 2,4 kg
VE: 6 piece/s		 –
Plate filter Agie / Charmilles / Japax

 Agiecut (100D, 150, 200D, 250, 300D)
Evolution (2, 3)
DEM (215, 250, 315,7 00)
AC Progress (VP2, VP3, VP4)		 0312208
Dimensions: Ø 150 x 31 x 375 mm
Filtration rating: 3 – 5 µm
Filter surface: 3,2 m²
Flow direction: from outside to inside
Differential pressure: max. 4,0 bar
Connection: Center pipe
Model: Paper Star with handle
Weight: 1 kg
VE: 4 piece/s		 0312208C (EM 1204 K/5 schwarz)
Made in Germany
Dimensions: Ø 150 x 32 x 375 mm
Filtration rating: 5 µm
Filter surface: 3,03 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
Field of application: Wire- and Sparkerosion
Packaging unit: 4 piece/s		 H15190/16
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 375 mm
Filtration rating: 3-5 µm
Filter surface: 3,1 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: metal free, Plastic version
FilterWeight: 0,8 kg
Packaging unit: 4 St. per carton
Plate filter Agie / Charmilles

 Agiecut (100D, 150, 200D, 250, 300D)
Evolution (2, 3)
DEM (215, 250, 315, 700)
AC Progress (VP2, VP3, VP4)		 0320003
Dimensions: Ø 150 x 31 x 364 mm
Filtration rating: 3 – 5 µm
Filter surface: 3,23 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Connection: Center pipe
Model: Metal
FilterWeight: 1,6 kg
Packaging unit: 4 piece/s		 – H15475
Original Mann + Hummel
Dimensions: Ø 150 x Ø 32 x 364 mm
Filtration rating: 3 – 5 µm
Filter surface: 4,7 m²
Flow direction: from outside to inside
Differential pressure: max. 3 bar
Model: Metal
FilterWeight: 1,7 kg
Packaging unit 4 St. per carton

The conductivity of water takes on a crucial key role in the erosion of wire. This is because if the conductivity is not constant due to lower quality, the characteristics change with regard to spark discharge between the electrode and the workpiece. These altered characteristics can lead to the part being produced is no longer alongside of outside of the tolerance margin to be created. In order to ensure the greatest possible safety for you, we solely deliver new resins.

Together with our long-term supplier Purolite Deutschalnd GmbH, we have succeeded in developing a premium resin exclusively for HGH, which will provide the user with a substantial extension of service life.

For 95 % of the application cases our premium Harz MB58 is used. If however highly precise cuts are necessary in the area of hard metal processing, we recommend that you use our special resin MB400. This one-way combination resin distributes the percentage parts of anions and cations differently, which has a positive effect on the conductivity of water in hard metal processing.

The delivery is made in 25l containers

FANUC MAKINOMITSUBISHI SODICK

OEM-No. Fanuc Description HGH Item No.
A290-8004-X410 Felt insert Fanuc 2456204
A290-8004-X713 Wire sub Pulley ceramic lower Ø 49 x 6,5 x 6 Fanuc 2456303
A290-8005-X722 Isolation plate lower Fanuc 2456003
A290-8006-X707 Wire sub Pulley ceramic lower Ø 64 x 6,5 x 6 Fanuc 2456228
A290-8008-X107 Power feed upper & lower 8 x 4 x 10 Fanuc 2306330
A290-8011-V352 Break shoe upper Fanuc 2456392
A290-8011-X753 Diamond guide upper & lower Ø 0,205 mm Fanuc 2406120
A290-8011-X754 Diamond guide upper & lower Ø 0,255 mm Fanuc 2406121
A290-8011-X755 Diamond guide upper & lower Ø 0,305 mm Fanuc 2406122
A290-8011-X833 Diamond guide upper & lower Ø 0,205 mm Fanuc 2406128
A290-8011-X834 Diamond guide upper & lower Ø 0,255 mm Fanuc 2406131
A290-8011-X835 Diamond guide upper & lower Ø 0,305 mm Fanuc 2406129
A290-8018-X443 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406103
A290-8018-X444 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406108
A290-8018-X445 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406105
A290-8018-X463 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406104
A290-8018-X464 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406109
A290-8018-X465 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406106
A290-8021-X602 Isolation plate upper 51 x 33 x 29 Fanuc 2406220
A290-8021-X709 Isolation plate lower Fanuc 2456001
A290-8021-X765 Diamond guide upper Ø 0,205 mm Fanuc 2406100
A290-8021-X766 Diamond guide upper Ø 0,255 mm Fanuc 2406101
A290-8021-X767 Diamond guide upper Ø 0,305 mm Fanuc 2406102
A290-8021-X775 Diamond guide lower Ø 0,205 mm Fanuc 2406110
A290-8021-X776 Diamond guide lower Ø 0,255 mm Fanuc 2406111
A290-8021-X777 Diamond guide lower Ø 0,305 mm Fanuc 2406112
A290-8021-Y725 Die Guide Support Matra/Fanuc 2406011
A290-8021-Y745 Water nozzle upper & lower Ø 4,0 mm Fanuc 3 holes 2467041
A290-8021-Y745 Water nozzle upper & lower Ø 5,5 mm Fanuc 2467014
A290-8021-Y755 Water nozzle upper & lower Ø 4,0 mm Fanuc 1 hole 2467043
A290-8032-X735 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406160
A290-8032-X736 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406162
A290-8032-X737 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406164
A290-8032-X765 Diamond guide lower Ø 0,205 mm Fanuc 2406318
A290-8032-X766 Diamond guide lower Ø 0,255 mm Fanuc 2406319
A290-8032-X767 Diamond guide lower Ø 0,305 mm Fanuc 2406320
A290-8032-Y611 Water nozzle upper Ø 5,5 mm AWF Fanuc 2467005
A290-8032-Z882 Power feed upper & lower 16 x 6,3 x 6 AWF Fanuc 2306332
A290-8037-X645 Guide upper Ø 0,4 mm Fanuc 2456103
A290-8037-X692 Isolation plate upper 51 x 31 x 30 Fanuc 2406221
A290-8037-X805 Pinch Pulley Fanuc 2467070
A290-8037-X879 Water nozzle lower Ø 5,5 mm AWF Fanuc 2467003
A290-8039-V352 Break shoe upper Ø 100 x 22 mm Fanuc 2406048
A290-8048-X771 Water nozzle upper Ø 7,0 mm Fanuc 2467007
A290-8048-X772 Water nozzle lower Ø 7,0 mm Fanuc 2467008
A290-8048-Y771 Water nozzle Fanuc 2467026
A290-8048-Y772 Water nozzle Fanuc 2467027
A290-8092-X702 Diamond guide upper Ø 0,105 mm AWF Fanuc 2406210
A290-8092-X704 Diamond guide upper Ø 0,155 mm AWF Fanuc 2406213
A290-8092-X705 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406216
A290-8092-X706 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406219
A290-8092-X707 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406222
A290-8101-X312 Isolation plate lower Ø 72 x 15 Fanuc 2467964
A290-8101-X371 Break shoe upper Ø 140 x 22 mm Fanuc 2456311
A290-8101-X394 Feed Guide Plastic 13 x 20 x 19 mm Fanuc 2456214
A290-8101-X394 Feed Guide Ceramic 13 x 20 x 19 mm Fanuc 2456224
A290-8101-X509 Isolation plate upper 40 x 40 x 34 Fanuc 2406223
A290-8101-X730 Diamond guide upper Ø 0,105 mm Fanuc 2467205
A290-8101-X733 Diamond guide upper Ø 0,205 mm Fanuc 2406176
A290-8101-X734 Diamond guide upper Ø 0,255 mm Fanuc 2406179
A290-8101-X735 Diamond guide upper Ø 0,305 mm Fanuc 2406182
A290-8101-X740 Diamond guide lower Ø 0,105 mm Fanuc 2467204
A290-8101-X743 Diamond guide lower Ø 0,205 mm Fanuc 2406196
A290-8101-X744 Diamond guide lower Ø 0,255 mm Fanuc 2406199
A290-8101-X745 Diamond guide lower Ø 0,305 mm Fanuc 2406202
A290-8101-X750 Power feed upper & lower 2,8 x 7,7 x 23 Fanuc 2306331
A290-8101-X755 Water nozzlen support holder lower Fanuc 2467011
A290-8101-X756 Water nozzle lower Ø 6,5 mm Fanuc 2467009
A290-8101-X761 Guide Base lower 75 x 56 x 66 Fanuc 2467076
A290-8101-X765 Pulley lower Ceramic Ø 38 x 22 x 12 mm Fanuc 2456308
A290-8101-X774 Water nozzle lower Ø 4,0 mm Fanuc 2467104
A290-8101-Z382 Pinch Pulley Ceramic 40 x 20 x 18 mm Fanuc 2306175
A290-8101-Z383 Feed Pulley Ceramic Ø 40 x 20 x 19 mm Fanuc 2406045
A290-8102-X393 Feed Wire Guide Plastic 57 x 20 x 20 mm Fanuc 2456324
A290-8102-X620 Guide upper Ø 0,5 mm AWF Fanuc 2456104
A290-8102-X622 Pipe head Fanuc 2467036
A290-8102-X656 Rubber chuck Fanuc 2406500
A290-8102-X657 Cutting electrode Fanuc 2406993
A290-8102-X723 Nozzle Base upper Ø58 x 19T AWF Fanuc 2467030
A290-8102-X727 Platte Fanuc 2306166
A290-8102-X728 Spring Fanuc 2306146
A290-8102-X751 Water nozzle upper Ø 6,5 mm AWF Fanuc 2467012
A290-8102-X752 Water nozzle upper Ø 12,0 mm AWF Fanuc 2467017
A290-8102-X763 Block Fanuc 2306159
A290-8102-X764 Jet Nozzle Ø 11 mm/6 x Ø 2.0 x 13H mm Fanuc 2306158
A290-8102-X771 Water nozzle lower Ø 6,5 mm AWF Fanuc 2467013
A290-8102-X772 Water nozzle lower Ø 12,0 mm AWF Fanuc 2467018
A290-8102-X774 Water nozzle lower Ø 4,0 mm AWF Fanuc 2467016
A290-8102-X775 Water nozzle upper Ø 4,0 mm AWF Fanuc 2467015
A290-8102-Y722 Guide Base Alpha IA Fanuc 2456124
A290-8102-Y755 Jet Nozzle Ceramic upper Ø 0,8 mm AWF Fanuc 2456325
A290-8102-Y756 Jet Nozzle Ceramic upper Ø 1,5 mm AWF Fanuc 2456312
A290-8102-Y757 Jet Nozzle Ceramic upper Ø 0,5 mm AWF Fanuc 2456305
A290-8102-Y761 Jet nozzle Ø 1,0 mm 2456330
A290-8103-X705 Diamond guide upper Ø 0,205 mm manual Fanuc 2406181
A290-8103-X707 Diamond guide upper Ø 0,305 für 45° Konik Fanuc 2406183
A290-8103-X762 Guide Base lower 40 x 40 x 25 Fanuc 2467074
A290-8103-X774 Water nozzle lower Ø 2,0 mm Fanuc 2467044
A290-8104-X612 Block Fanuc 2307400
A290-8104-X620 Guide upper Ø 0,3 mm AWF Fanuc 2456102
A290-8104-X705 Diamond guide upper Ø 0,205 mm AWF Fanuc 2406185
A290-8104-X706 Diamond guide upper Ø 0,255 mm AWF Fanuc 2406184
A290-8104-X707 Diamond guide upper Ø 0,305 mm AWF Fanuc 2406186
A290-8104-X774 Water nozzle lower Ø 2,0 mm AWF Fanuc 2467022
A290-8104-X775 Water nozzle upper Ø 2,0 mm AWF Fanuc 2467023
A290-8104-Y706 Diamond guide finish cut upper 0,252 mm Fanuc 2406295
A290-8109-X776 Water nozzle upper Ø 6,5 mm Fanuc 2467039
A290-8110(8092)-X715 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406276
A290-8110(8092)-X716 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406279
A290-8110(8092)-X717 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406282
A290-8110(8102)-Y726 Guide upper Ø 1,0 mm AWF Fanuc 2456106
A290-8110-V384#STD Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc 2456306
A290-8110-V607#STD Chuck MHZ J2 Fanuc 2306342
A290-8110-X317 Bushing Fanuc 2456123
A290-8110-X382 Pinch Pulley Ceramic Ø 40 x 28 x 30 mm Fanuc 2456310
A290-8110-X383 Feed Pulley Ceramic Ø 40 x 12 x 30 mm Fanuc 2456307
A290-8110-X750 Power feed upper & lower 4 x 12 x 23 Fanuc 2306333
A290-8110-X750 Power feed upper & lower 4 x 12 x 30 Fanuc 2306333L
A290-8110-X751 Screw upper Fanuc 2467985
A290-8110-X752 Screw lower Fanuc 2467984
A290-8110-X762 Guide Base lower Ø 46 x 40 x 24.5 mm Fanuc 2406036
A290-8110-X770 Guide block A lower 69 x 51 x 20 Fanuc 2406503
A290-8110-Y716 Diamond guide finish cut lower Ø 0,252mm Fanuc 2406296
A290-8110-Y723 Nozzle Base upper Fanuc 2406964
A290-8110-Y761 Guide Base lower Fanuc 2406026
A290-8110-Y762 Guide Base lower 46 x 40 x 23 mm Edelstahl Fanuc 2467941
A290-8110-Y767 Base cover Fanuc lower 2467940
A290-8110-Y774 Guide lower Ø 1,0 AWF Fanuc 2456107
A290-8110-Z715 Diamond guide lower Ø 0,205 mm AWF Fanuc 2406206
A290-8110-Z716 Diamond guide lower Ø 0,255 mm AWF Fanuc 2406204
A290-8110-Z717 Diamond guide lower Ø 0,305 mm AWF Fanuc 2406207
A290-8111/09/01-X774 Water nozzle upper Ø 4,0 mm Fanuc 2467103
A290-8111-X371 Break shoe upper Ø 140 x 22 mm Fanuc 2456390
A290-8112-X382 Pinch Pulley Ceramic Ø 80 x 22 mm Fanuc 2456314
A290-8112-X383 Feed Pulley Ceramic Ø 80 x 22 mm Fanuc 2456338
A290-8112-X394 Feed ceramic Guide Fanuc 2406132
A290-8112-X656 Rubberchuck Fanuc 2467970
A290-8112-Z706 Guide AWF Ø 0,25 mm 45° upper Fanuc 2306322
A290-8112-Z716 Guide AWF Ø 0,25 mm 45° lower Fanuc 2306323
A290-8119-X382 Pinch Pulley Fanuc 2467947
A290-8119-X383 Drive Pulley Fanuc 2467948
A290-8119-X766 Reverse Pulley ceramic Fanuc 2456348
A290-8119-X776 Cover plate Fanuc 2406015
A290-8119-Y706 Diamond guide finish cut lower 0,252 mm Fanuc 2406291
A290-8119-Y716 DiamantdoppelGuide lower Ø 0,255 mm AWF Fanuc 2406208
A290-8119-Z780 Power feed Fanuc 2307705
A290-8119-Z786 Water nozzle lower Ø 4,0 mm AWF Fanuc 2467038
A290-8119-Z787 Water nozzle lower Ø 6,5 mm Fanuc 2467037
A290-8119-Z788 Water nozzle lower 12,0 mm Fanuc 2467040
A290-8119-Z791 Water nozzle lower Ø 2,0 mm Fanuc 24069101
A60L-0001-0046#2.0 Fuse Fanuc 2306147
A97L-0001-0664/15S1P Power feed lower Ø25,4 x 9,5 mm Fanuc 2306321
A97L-0001-0670#1260Z Bearing Fanuc 2456200
A97L-0001-0670#1450Z Bearing Fanuc 2456201
A97L-0001-0670#DRF22 Bearing lower Ø 25/22 x 8 x 7 mm Fanuc 2456202
A97L-0126-0001/15S1P Power feed upper & lower 16 x 6 x 6,3 Fanuc 2306310
A97L-0201-0369/6001 Bearing lower Ø 28 x 8 x 12 mm Fanuc 2450211
A97L-0201-0369-6203 Bearing lower Ø 40 x 17 x 12 mm Fanuc 2456401
A97L-0201-0490#136 Jet nozzle Fanuc 2407003
A97L-0201-0910#6003 Bearing 35x17x10 mm closed Fanuc 2456215
A97L-0201-0911#6807 Bearing Fanuc 2456220
A98L-0001-0465#2 Grease Fanuc 2456997
A98L-0001-0972 V-packing for 0C Fanuc 2306191
A98L-0001-0973 V-Packing Fanuc 2467991
A98L-0001-0992#F Key cover sheet manual Alpha Fanuc 2306172
JB-R1A-P6 O-Ring Fanuc 2456244

TOOL AND MOULD MANUFACTURING PLASTICS TECHNOLOGY


Bunol RS
Anticorrosive agent, lubricant & care product for high precision tools and moulds
Container: 500 ml Spray can
Water and gas proof layer
Ideal lubricant
Can be easy removed by wiping away
No hardening/sticking
Weitere Informationen


Bunol Solve
Cleaning agent for residue free degreasing and cleaning
Container: 500 ml Spray can
Dissolves grease, oil, tar, resins
100% degreasing and cleaning
Residue-free evaporation
The majority of paints and varnishes are not affected
Weitere Informationen


Bunol PTFE
Dry and fat free lubricant for the industry
Container: 400 ml Spray can
Excellent dry slip and release properties
Long lasting release agent
Heat-resistant up to 260°C
No freezing
Weitere Informationen


Bunol Multi S
Multi function spray for industry, home and hobby
Container: 500 ml spray can
Perfect temporary corrosion protection
Excellent oxide solvent
Outstanding creeping medium
Very good cleaner for oils and greases
Weitere Informationen


Bunol 35
Acid Cleaner for burnt-on residue
Container: 10 l Canister
Efficient cleaning of the machine and guides
Mild odour
Can be diluted up to 1:10 depending on level of contamination
Removes limescale deposites effortlessly
Does not contain hydrochloric acid
Weitere Informationen


Bunol AR
Biodegradable cleaning concentrate
Container: 20 l Canister


Bunol 100
EDM corrosion protection dielectric (Ready to use)
Container: 10 l Canister
dielectric for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Bunol 1000 conc
EDM-anti-corrosion additive (Concentrate)
Container: 10 l Canister
additive for surface protection during the spark-erosive machining
no harmful effect on the environment
easily biodegradable
free from nitrites, phosphates, amines, silicates and borates
reduces silting or biofilm formation


Wirasol 1 Liter
EDM Machine Cleaner
Container: 1 l can


Wirasol 10 Liter Container
EDM Machine Cleaner
Container: 10 l Canister


Surface-Shield 400 ml
rust dissolver, anticorrosive
Container: 400 ml spray can


Surface-Shield 10 Liter Container
rust dissolver, anticorrosive
Container: 10 l Canister

START HOLE ELECTRODES SINKER ELECTRODES THREAD ELECTRODES


Copper Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Copper Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Brass Single-Channel
Length: 300 mm or 400 mm
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 20 Piece


Brass Multi-Channel
Length: 300 mm or 400 mm
Diameter: 0,5 – 1,5 mm
Minimum Order: 1 VE à 20 Piece


Dies Guide (16×12)
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Precision ceramic guides
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


TS-Guide
Diameter: 0,5 – 3,0 mm
Minimum Order: 1 Piece


Collet for Bohrteufel
Minimum Order: 1 Piece


Rubber seal
Diameter: 0,2 – 3,0 mm
Minimum Order: 1 VE à 10 Piece


Drill Chuck D. 0-3 mm with Aufnahme
Quick Release z.B. für Charmilles HD8/HD10
Heun S-26


Dielektrikum Witol BT


Drill Set
– 1 Collet
– 1 Pressure Piece
– 10 Rubber seals

Designation Description
Basis Set 4000 The Basic Set is the economy-priced version of the Basic Set 4000 plus. Expanding the set is possible at any time.
Contents: 2 Basic B-beams B 40.. series, with fastening screws 2 Cross Q-beams Q 42.. series 3 Support Plates H 4366 1 M-Clamper H 4300 1 Clamping Jaw Set H 2850
Basis Set 4000 plus The HIRSCHMANN Basic Set plus is the ideal equipment for Wire EDM machine. Expanding the set is possible at any time.
Contents: 2 Basic B-beams with fastening screws 2 Cross Q-beams Q 42..2 Adjustable End Stops H 4320 3 Support Plates H 4366 1 M-Clamper H 4300 1 Beam Vise Kit consisting of: 1 End stop H 4312 and 1 Clamper H 4312.1
B 40.. Basic Beam Hardened basic beams, fastened to the machine’s base with screws, are used to guide and position the cross Q-beams. The Adjustable End Stop H 4320 positioned in steps of 25 mm (0.980) to serve as a reference stop for the Q-beams, the Clamper H 4300 and Adapter H 4380. The beams are available in steps of 50 mm (1.97”). Length and hole pattern of the fastening screws are matched to the machine model in question.
H 4320 Adjustable End Stop The Adjustable End Stop is used on basic beams for repetitive positioning of cross beams. Positioning and repetitive accuracy <0.002 mm (0.00008")..
Q 42.. Cross Beam The movable cross Q-beam can be inserted between the basic beam from the top or from the side and can be clamped in any position. Workpieces mounted directly on the Q-beams, can be adjusted by means of two adjustment screws. Larger workpieces weighing up to 150 kg (330.75 lbs) can be clamped with the assistance of the Support Plates H 4366.
To avoid collision of the lower wire guide with the supporting plate, the cross Q-beam can be mounted 6 mm (0.24″) higher by inserting the “Z” height spacers. Cross beams having a length of more than 600 mm (240) are delivered with a larger cross-section (36 x 85 mm) (1.41″ x 3.34″) instead of 30 x 60 mm (1.18″ x 2.36″), to avoid sagging of the beam because of the large length.
QD 42.. Cross Beam This cross QD-beam can be equipped on both sides with clamping elements and is often used as third beam between standard cross beams.
Q 42 KLI Insulating clamping element For insulating the Cross beams from the Basic beam.If used, the current connection wire must be directly supplied to the workpiece.
H 4366 Support Plate Support plates are attached to the cross beams and used for clamping or supporting larger workpieces between two cross Q-beams. The support surface is variable between 4 mm (0.16″) and 25 mm (0.98″).
Workpieces are clamped by clamping jaws of the Clamping Jaw Set H 2850. Maximum load 50 kg (110.23 lbs).
H 4255 Insulating set (3 pcs) Each consisting of two ceramic insulating plates, that can be put between a workpiece and the cross Q-beam and support plate H 4366, and one insulated clamping jaw. Current must be directly supplied to the workpiece.
H 4315 Supporting holder (3 pcs) Supporting holders can be mounted to the cross Q-beams to hold especially thin round and rectangular workpieces. Work pieces are adjusted with the levelling adjusting device of cross beams. Maximum load 3 0 kg (66.15 lbs).
H 4315.1 Supporting holder (2 pcs) Similar to H 4315 but with straight surface, fits for rectangular workpieces up to 10 mm (0.39″) thickness. Changeable lateral stop included. Maximum load 3 0 kg (66.15 lbs.)
H 4265 Countersupport For supporting workpieces ranging free into cutting area. Countersupport is adjusted directly on machine table. Level of workpieces is adjustable by 6 mm (0.24″) spacers. Workpiece can be adjusted with three setscrews located in the workpiece support.
H 2850 Clamping Jaw Set The clamping Jaw Set consists of clamping jaws, support, bolts M6 length 20–40 mm (0.787″–1.575″), setscrews M6 and also open-end M6 and internal-hexagon wrenches. Delivered in plastic box.
H 2851 Clamping Jaw Set Similar to H 2850 but M8.
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces direcly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320). The presetting of the workpiece should be done on a granite surface plate.
Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″) 30 kg (66.15 lbs)
Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs)
Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 3 0 kg (66.15 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
PALLETS WITH UNIVERSAL HOLDERS The Pallet System can be used in combination with a Basic Set or as a palletized solution for single or multiple parts of small or medium-size. First, the universal holder of choice is fastened securely to a pallet. The pallet with the holder is then mounted and secured (via manual turning a single screw or by pneumatics) to a clamper which is permanently mounted to a pre-setting station.
The workpieces are clamped in universal holders and are precisely adjustable via a 3D-pallet. The pallet, holder and workpiece can be transported via hand or with robotic devices to a clamper on the machine tool table.
CHARACTERISTICS ■ Workpiece weight up to 30 kg (66.15 lbs) ■ ≤ 0.002 mm (0.00008) repetitive accuracy ■ Rust-proof ■ Crash-free clamping of workpieces ■ Secure and precise set-ups on external presetting station ■ Manual and automatic pallet change ■ Useable on all EDMs
3-D PALLET CHARACTERISTICS ■ For holder and workpieces weights up to 30 kg (66.15 lbs) ■ Wide range of adjustment (0.5 mm/0.0197″ on a length of 80 mm/3.152″) ■ Quick and secure adjustment in X-, Y- and Z-direction ■ Vibration free even under high flushing pressure ■ Z-surfaces for Z = zero position are insulated against dust ■ Quick and easy zero positioning ■ Low profil construction allows optimal clearance with upper wire guide ■ Cross-hair prism centering not effected by heat ■ Rear surface ground parallel to prism for adjusting 3rd axis
H 4300 B-Beam Clamper (manual) Manual clamper for the precise clamping of the M-Pallets H4005, H4105 and 3D-Pallets, through X & Y centering prisms and separate Z-supports. Central clamping with bolt M8. The manual clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces. This clamper or also several clampers are screwed with three screws on the B-beam, at any position in steps of 25 mm (~1″).
Permissible workpiece weight, incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy < 0.002 mm (0.00008")
H 4000 M-Clamper (manual) Manual clamper with the same features as the H4300, but mounts to the machine table. Front surface is ground for axis alignment. The securing latch is equipped with two positioning pins which make the manual positioning of the pallets easier. Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning and repetitive accuracy <0.002 mm (0.00008")
H 4100 P-Clamper (pneumatic) Pneumatic clamper with central power clamping for the automatic or manual positioning of the H4105 Pallets and H 4110 P 3D-Pallets. The pneumatic clamper is provided with a securing latch for collision-free positioning of the pallets with aligned workpieces during manual operation. This clamper is also used for automatic workpiece change with EROBOT Workpiece Changer or other robotic devices.
Permissible workpiece weight incl. workpiece holder 3 5 kg (77.17 lbs) Positioning/repetitive accuracy < 0.002 mm (0.00008") Compressed air min. 6 bars
H 4100A Covering for P-Spanner Covers the P-clamper against dirt during operation inside EDM.
H 4101 Pneumatic Control Unit Manual control unit (valve) to activate functions (opening, clamping, cleaning) of Pneumatic clamper H4100.
H 4005 M-Pallett For automatic and manual changing of workpieces. Fits to P-Clamper but also to B-Beam Clamper and M-Clamper. Two axis levelling is standard. ounting of holders similar to H4005. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 1.5 kg (3.30 lbs)
H 4105 P-Pallett For manual changing of workpieces. Fits only to B-Beam Clamper H4300 and M-Clamper H 4000. Two axis levelling is standard. All workpiece holders of System 4000 can be mounted to the pallet. Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs)
H 4110 M 3D-Pallet (for M-Clamper) H 4110 P 3D-Pallet (for P-Clamper) For manual and automatic changing of workpieces. Fits to P-Clamper and also to “B”-Beam and M-Clamper. Three axis levelling is standard, quick and easy workpiece alignment in X, Y and Z direction.
Most efficient when used on Presetting Work Station H4900 or Presetting Cube H4905 (see page 29) Max. workpiece weight, workpiece holder included 3 0 kg (66.15 lbs) Pallet weight 2.2 kg (4.8 lbs)
H 4260 Pallet Extension Unit The workpiece holder can be extended by 45 mm (1,76″). Recommended for use of vise H4620.2.
H 4620.2 “Mighty” Mini Vise Small “Toolmakers” vise for workpieces up to 100 x 60 x 12 mm (3.94 x 2.36 x 0.47″). End stop is positioned for securing various workpiece sizes. No reference bore. Clamping range 0–100 mm (0–3.94″) Maximum workpiece weight with max, depth of 60 mm (2.362″) 3 kg (6.6 lbs) Weight of the vise 1.9 kg (4.2 lbs)
H 4620.3 “Mighty” Thin Vise The sturdy “Toolmakers” vise provides collision-free horizontal clamping of square or rectangular parallel workpieces. Clamping jaw and end stop can be positioned anywhere along the scale. End stop can be turned around to clamp cylindrical parts in the horizontal Vee blocks.
Reference bore in the end stop helps to indicate position of the workpiece. The distance from the center of the bore to the contact surface is engraved on the vise. Clamping range 0-160 mm (0″–6.299″)
Max. workpiece weight 5 kg (11.0 lbs) Weight of the Vise 2.5 kg (5.50 lbs)
H 4620 “Mighty” Vise Same design as for H 4620.3, but for larger workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 15 kg (33 lbs) Weight of the vise 3 kg (6.60 lbs)
H 4620.1 “Mighty” Vise Same design as for H 4620, but for workpieces with more weight. Clamping range 0-160 mm (0″–6.299″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the vise 4,5 kg (9.90 lbs)
H 4620.DI Spacer (2 pcs) Allows clamping of two or three workpieces into Vice H 4620.
H 4620.1DI Spacer for vice H 4620.1
H 4620.3DI Spacer for vice H 4620.3
H 4630 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4631 Prism Vise (Crawdad Claw) Same design as for H 4630, but for a larger clamping range and for a larger workpiece weight. Clamping range Ø 15–160 mm (0.59–6.299″) Maximum workpiece weight 15 kg (33 lbs) Weight of the prism vise 3 kg (6.61 lbs)
H 4635 Prism Holder For clamping cylindrical workpieces from Ø 15 to 50 mm (0.59 to 1.97″). Weight 2 kg (4.41 lbs)
H 4636 Prism Holder Similar to H 4635 but with clamping range Ø 40 to 110 mm (1.576 to 5.91″
H 4640 Prism Holder (4 pcs.) For clamping cylindrical or rectangular workpieces up to Øw 30 mm (1.182″). The holder can be mounted in horizontal or vertical position on all pallets and via these it can be fixed on all clampers. It can also be mounted directly on the cross beam. Weight 2 kg (4.41 lbs)
H 4536 Vertical Vise For mounting flat workpieces, up to 25 mm (0.985) in height. With end stops on the side. To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 0–25 mm (0.985″) Max. workpiece weight 7 kg (15.44 lbs) Weight of the chuck jaw 1.4 kg (3.0 lbs)
H 4537 Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.)
H 4537.E Clamping Insert Via clamping insert H 4537.E clamping height of vertical vise H 4537 can be increased to 60 mm (2.364″). Delivered as set with 2 inserts.
H 4538 Vertical Vise For mounting workpieces, up to 115 mm (4.53″) in height. With end stops on the side. Workpiece support can be adjusted to overhang 9 mm (0.355″), 15,5 mm (0.61″) or 22 mm (0.867″).
To avoid collision with the lower wire nozzle, the height of the workpiece support can be adjusted by using the distance plate (6 mm/0.236″).
Clamping range 20–115 mm (0.79–4.53″) Max. workpiece weight 3 0 kg (66.15 lbs) Weight of the chuck jaw 4.7 kg (10.36 lbs)
H 4538.E Clamping Insert Via clamping insert H 4538.E clamping height of vertical vise H 4538 can be increased to 160 mm (6.3″). Delivered as set with 2 inserts.
H 4230 Small Uni-Holder This universal workpiece holder can be used for clamping and positioning round, square or rectangular workpieces in the cutting area of the machine. It is customary to clamp the workpieces outside the machine, on the Presetting Work Station H 4900 or on the
Presetting Cube H 4905, and to align them there. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Like all workpiece holders, the uniholder can be used for automatic machine loading with the Pallets H 4105.
Max. permissible workpiece weight 3 kg (6.61 lbs) Weight of the uniholder depends on parts used 1–1.3 kg (2.20–2.86 lbs)
H 4231 Large Uni-Holder Same design as for H 4230, but for larger workpieces. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″ dia.).
Max. permissible workpiece weight 12 kg (26.5 lbs) Weight of the uniholder depends on parts used 2.1–3.5 kg (4.62–7.71 lbs)
H 4232 Mini-Holder Universal holder for small workpieces. Similar design as for the uniholders. An additional small support holder with Aluminium Support
Plates H 4232.1 is used for small workpieces up to 35 x 35 mm (1.38″ x 1.38″) to be bonded to and for their peripheral machining. The Single-package System H 50 K is to be used for bonding.
To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″). Weight of the Mini-Holder depends on parts used approx. 1 kg (2.20 lbs)
Delivery includes 5 Aluminium Support Plates H 4232.1.
H 4232.1 Aluminium Support Plates (5 pcs.) Additional aluminium support plates for the support holder of the Mini-Holder H 4232.
H 4225 Clamping Angle Universal holder for collision-free clamping of rectangular and cylindrical workpieces with a weight up to 30 kg. To avoid collision with the lower wire nozzle, the workpiece support can be adjusted by using the distance plate (6 mm/0.24″).
Max. workpiece size 220×180 mm/Ø 200 mm (8.7×7.1″/ Ø 7.9″) Weight approx. 3 kg (6.60 lbs)
H 4270 Magnet Holder Universal Magnetholder for kollision-free clamping of rectangular workpieces. Holding force 50 N/cm2 Weight approx. 5 kg
H 4233 Basic Holder This Basic Holder is the small version of the cross beam. It is placed with a pallet directly on the Clamper. For example, Beam Vise Kit can be mounted to front surface. The presetting of the workpiece should be done on a granite surface plate or on the presetting work station.
Max. workpiece weight of parallel workpieces with a maximum depth of 130 mm (5.12″) 3 0 kg (66.15 lbs) Weight of the Basic Holder 6 kg (13.23 lbs)
Beam Vise Kit consisting of: H 4312 Solid Jaw, H 4312.1 Clamper For collision-free clamping of parallel workpieces directly on the cross beam. Larger cylindrical workpieces are clamped against the second cross beam using the bevelled faces (secured by the Adjustable End Stop H 4320).
The presetting of the workpiece should be done on a granite surface plate. Max. workpiece weight of parallel workpieces with a max. depth of 130 mm (5.12″)
30 kg (66.15 lbs) Max. workpiece weight with support plate at opposite cross beam 100 kg (220.46 lbs) Max. workpiece weight of cylindrical parts against second cross beam, with 2 end stops 30 kg (66.15 lbs)
H 4331 Clamping Beam For collision-free clamping of rectangular workpieces and, supplemented by the set of Vee blocks, also for collision-free clamping of cylindrical workpieces, directly on the cross beam/basic holder. If a Uniholder H 4231 is provided, the clamping beam is not required, as these parts are already contained in the
uniholder. Max. permissible workpiece weight 8 kg (17.64 lbs)
H 4331L Clamping Beam Clamping beam with long threaded rods
H 4332 Set of Vee Blocks (2 pcs.) For clamping cylindrical workpieces with the Clamping Beam H 4331. Preliminary setting of the workpiece should be done on the granite surface plate.
H 4202 Pallett Clamper For clamping pallets and electrode holders of the Fixturing System 5000 for Sinking EDMs. Can be mounted on the face side of a M- or P-Pallet, vertically or horizontally to a Swivelling Unit H4420, to the Vertical Unit H4410 and to the Adapter H4421.
The position of Vee block center to the exterior surfaces is engraved on the face but can also be found with the Reference Pallet H4203. Weight. 1.3 kg (2.9 lbs)
H 4410 Vertical Unit Vertical unit with variable height adjustment is used with Pallets H4005, H4105 or H4110 M/P. A Swivelling Unit H4420, a Pallet Clamper H 4202 (vertically and horizontally) or an Adapter H 2495 can be mounted to the front surface.
Adjustment range: 6 5 mm (2.56″) Weight: 1.7 kg (3.7 lbs)
H 4416 Sine Bar For precise setting of the Swivelling Unit H4420.
H 4420 Swivelling/Indexing Unit Mountable directly to the Vertical Unit H4410, the Adapter H4421 or to the Pallet H4005, H 4105 and H4110. A Pallet Clamper H4202 or an Adapter H2495 can be mounted to the front surface.
Indexing range: ± 90° in 5° steps Indexing accuracy: ≤ 10’ Continuously swivelling range 360° (Can be set and locked via the vernier scale. For precise setting use Sine Bar H 4416) Weight: 2 kg (4.4 lbs)
H 4421 Mounting Angle The H4421 is the link between the machine table and a Swivelling/Indexing Unit H4420, a Pallet Clamper H 4202 or an Adapter H2495. Weight: 1,3 kg
H 2495 Adapter The adapter is the link between the Vertical Unit H4410, the Swivelling Unit H4420 or the Mounting Angle H4421 and all holders of the Fixturing System 4000.
H 4203 Reference Pallet For determining the central position of the Pallet Clamper H4202 and of A-Axes with manual or pneumatic clamper.
H 5.50R Pallett Rust-proof pallet 50 x 50 mm (1.97 x 1.97″) without Clamping Journal, for mounting electrodes and workpieces.
H 8.88R Pallett Rust-proof pallet 88 x 88 mm (3.46 x 3.46″) without Clamping Journal, for mounting electrodes and workpieces.
H 5.611R- Clamping Journal (stainless) H 5.611.1R Centering Bush (stainless) For clamping of pallets and holders in the H 4202 Pallet Clamper and in the H 8.. series clamper of the Fixturing System 5000.
H 6.611R- Clamping Journal (stainless) For clamping the pallets and holders in the H 6.. series clamper of the Fixturing System 5000
H 4206 Shaft Clamping Chuck For mounting and precise indexing and clamping of the electrode shafts of Fixturing System 5000. The chuck fits, like all other pallets and electrode holders of System 5000, to Pallet Clamper H 4202. Weight: 2 kg (4.4 lbs)
H 4246 MINIFIX-Holder For direct mounting of MINIFIX- and MINIFIXplus electrodes of System 5000 on a Wire EDM. The holder fits on Pallets H 4005, H 4105 and H 4110M/P, but can also be attached to the Vertical Unit H 4410 and the Swivelling Unit H 4420. Weight: 1 kg, (2.2 lbs)
H 4900 Presetting Work Station The presetting work station is delivered complete in a sturdy stainless steel trolley and a granite surface plate 500 x 500 mm (19.7″ x 19.7″) of accuracy class 00. A Clamper H 4000 is mounted on the granite plate on a riser. A small reference column (same height is the riser) used to support the workpieces while presetting them is also included.
The opposite guide beam, aligned parallel to the clamper, serves as a reference wall for the surface gauge. Dimensions (WxDxH) approx. 680 x 580 x 1100 mm (26.972″ x 22.852″ x 43.34″).
H 4900.1 Presetting Work Station Similar to H 4900, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4901.1 Presetting Work Station Similar to H 4901, but without the guide beam. 3rd axis is adjusted by positioning the pallet to the rear.
H 4905 Presetting Cube Granite presetting cube is used on a larger granite plate together with the reference column. Includes the H 4000 clamper and the reference column. It can be placed on two sides ground to the H 4000, and is suitable for presetting small workpieces. Dimensions (WxDxH) approx. 150 x 150 x 200 mm (5.91″ x 5.91″ x 7.88″)


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